SEAT Workshop Service and Repair Manuals

Gear oil pump: removing and installing Consult the tool and equipment equivalence tables for Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Torque spanner kit -SAT 8010-, see equivalent → Anchor

t  Tray -T20173-, see equivalent → Anchor t  Protection glasses Prerequisites: l  Engine off.   WARNING If the oil sump has been removed or if gear oil is needed, do not start the engine or tow the vehicle.   Note t  Cleaning norms when working in the gearbox → Chapter. t  General repair instructions → Chapter. t  The paper gasket between the gear oil pump and the gearbox should always be replaced. t  The cover of the oil pump should always be replaced. Gear oil pump: removing

–  Remove central soundproofing, bolts -1 ... 3-. –  Fit the tray -T20173- beneath gearbox.   WARNING Wear protective glasses. –  Allow the gear oil to drain → Chapter.

–  Dismounting the left-hand soundproofing -arrows-.

–  Take out the bolts -arrows- and remove the cover of the gear oil pump -A-. –  The bolts must be replaced.

–  Take out the bolts -arrows- and lift out the oil pump -1- forwards. –  The bolts must be replaced. Gear oil pump: fitting Install in reverse order. The following must be taken into account:

–  Insert the shaft -A- for the oil pump in the gearbox as far as the stop mark; turn slightly if necessary. The assembly spacing -a- of the shaft is approximately 23 mm –  In this case, carefully remove any metal shavings that may be in the drive gear -B-, but do not demagnetise the gear. –  Remove the paper gasket that goes between the oil pump and the gearbox. –  Remove the rest of the paper gasket and clean the inside of the gearbox. –  Clean the seal surfaces of the oil pump and the gearbox. –  Insert a new paper gasket between the oil pump and the gearbox, attaching if necessary with gear oil.

–  Insert the oil pump -1- on the shaft and place ready for assembly. –  Tighten the new bolts -arrows- diagonally to 5 Nm + 90° (1/4 turn). –  Replace the gear oil pump cover

–  Place the new pump cover in position -A- and tighten the new bolts -arrows- in diagonal pairs to 8 Nm. –  Fill with gear oil → Chapter