SEAT Workshop Service and Repair Manuals

Clutch housing: general fitting diagram

1 -	Bearing sleeve for the control rods

q	Remove → Fig.

q	Insert → Fig.

2 -	Reverse gear prong shaft

q	This cannot be removed using the workshop tools

q	Fit into the clutch housing → Fig.

3 -	Point crown for the inverter shaft

q	Replace after each removal

q	Remove → Fig.

q	Insert → Fig.

4 -	Dowel sleeves

q

2 units

5 -	Clutch housing

q	If this is replaced then the secondary differential shafts must be adjusted → Chapter

6 -	Input shaft oil seal

q	Replacement → Chapter

7 -	Insert shaft seal

q

Replace

8 -	Packing plate

q	For the differential

q	Fitting position: the interior recesses should point towards the seal → Item

9 -	Outer ring of roller bearing

q	For the differential

q	Removing and fitting → Fig.

q	If replaced the differential must be adjusted → Chapter

10 -	Oil relay washer

q	Fitting position: the recess of the hole should face towards the secondary shaft

11 -	Outer ring of roller bearing

q	For secondary shaft for 1stª to 4thª gear

q	Removing and installing → Fig.

q	If replaced, the secondary shaft for 1stª/4thª gear must be readjusted → Chapter

12 -	Outer ring of roller bearing

q	For secondary shaft for 5thª/6thª and reverse gear

q	Removing and installing → Fig.

q	If replaced, the secondary shaft for 5thª/6thª and reverse gear must be readjusted → Chapter

13 -	Packing plate

q	For secondary shaft for 5thª/6thª and reverse gear

q	0.65 mm in thickness

14 -	Cylindrical roller bearing

q	For the input shaft

q	Removing and fitting → Fig.

15 -

Magnet

q	Supported by the separation surface of the housing

16 -

Cowling

Check the tool and equipment equivalence table according to the applicability between Seat / VW / Audi / Skoda → Chapter.

Special tools and workshop equipment required

t	Pressure tool -T20129-, see equivalent → Anchor

t	Push rod -T20130-, see equivalent → Anchor

t	Extractor kit -T20140-, see equivalent → Anchor

t	Extractor kit -T20143-, see equivalent → Anchor

t	Kit (case) -U-40200A-, see equivalent → Anchor

t	Push rod -U-40204-, see equivalent → Anchor

–  Remove input shaft seal by levering with adaptor -T20143/1-. –  Fit seal flush with installation tool -T20130-.

Extract the bearing socket for the control rod –  Extract the bearing sockets using the pressure tool -T20140/14- and the adapter -T20129-.

Extract the bearing socket for the control rod –  Use the correct diameter according to the diameter of the socket and insert to the limit.

Extract the point crown from the clutch housing –  Extract the bearing sockets using the adapter -T20140/1- and the extractor kit -T20140-.   Note The point crown is damaged by removal and must always be replaced. –  Extraction of the needle bearing → Fig..

Insert the point crown into the clutch housing –  When inserting the thrust washer for the inverter shaft -B- must be fitted onto the points crown -A-.

Insert the reverse gear prong shaft into the clutch housing