Leon Mk1
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Special tools and workshop equipment required |
t | Centring mandrel. -12-551- |
t | Mandrel -2026- |
t | pressure tool -T40008- |
t | Torque wrench -V.A.G 1331- |
t | Sealant -AMV 188 200 03- |
t | Extractor kit -T20143- |
1 - | clutch housing |
q | If replaced, adjust the differential → Chapter |
2 - | Join ring for the input shaft |
q | Remove with Extractor kit -T20143-. |
q | Pressing in → Fig. |
q | Removing and installing → Chapter>>>>>>>> |
3 - | Ball head stud, 20 Nm |
q | Remove any traces of grease |
q | Apply lubrication |
4 - | Left flanged shaft seal: |
q | Remove with the gearbox fitted |
5 - | Oil filler plug, torque setting → Chapter |
6 - | Shim |
q | For differential |
q | Determining thickness → Chapter |
7 - | Outer track, roller bearing |
q | of differential |
q | Detach from the clutch casing and fit in the same |
q | If replaced, adjust the differential → Chapter |
8 - | Bolt, 5 Nm and tighten 90 º more |
q | Always replace. |
9 - | Outer track, roller bearing |
q | of differential |
q | Detach from the gearbox casing and fit in the same |
q | If replaced, adjust the differential → Chapter |
10 - | Dowel sleeve |
q | 2 off |
11 - | Gearbox |
q | If replaced, adjust the differential → Chapter |
12 - | Oil drain plug, torque setting → Chapter |
13 - | Left flanged shaft seal: |
q | Remove with the gearbox fitted |
14 - | Thrust piece |
q | For selector shaft |
q | Pressing off → Fig. |
q | Pressing in → Fig. |
15 - | Sealing cap |
q | Apply an even coat of sealant paste -AMV 188 200 03- on the sealing surface, before bolting down. |
16 - | Circlip |
q | Fit in the groove for the cylindrical roller bearings |
17 - | Circlip |
q | Fit in the groove for the cylindrical roller bearings |
18 - | Cylindrical roller bearing |
q | For input shaft |
q | Extracting and inserting → Chapter |
19 - | Cylindrical roller bearing |
q | From the secondary shaft. |
q | Extracting and inserting → Chapter |
20 - | Sealing plug |
q | In some gearboxes |
q | Insert into hole in clutch housing. |
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