SEAT Workshop Service and Repair Manuals

Clutch housing - assembly overview

1 -	Bearing sleeve for the control rods

q	Remove → Fig.

q	Driving in → Fig.

2 -	Reverse gear selector fork axle

q	Fit the reverse gear prong to the shaft → Fig.

q	Axle cannot be removed with workshop tools

q	Fit into the clutch housing → Fig.

q	When the shaft is not required on the gear selection shaft, fitted on the gear fork of the 5th / 6th gear → Fig..

q	Assign the component according to the → Spare parts catalogue

3 -	Point crown for the inverter shaft

q	Always renew if removed

q	Remove → Fig.

q	Driving in → Fig.

4 -	Dowel sleeve

q

2 off

5 -	clutch housing

q	If this is replaced then the secondary differential shafts must be adjusted → Chapter

6 -	Join ring for the input shaft

q	Replace → Chapter

7 -	Insert shaft oil seal

q	Replace → Chapter

8 -

Plate

q	For the differential

q	Fitting position: the interior diameter rebate should point towards the seal → Item

9 -	Outer ring of roller bearing

q	For the differential

q	removing and fitting → Fig.

q	If replaced the differential must be replaced → Chapter

10 -	Oil relay washer

q	Fitting position: the recess of the hole should face towards the secondary shaft

11 -	Outer ring of roller bearing

q	for the secondary shaft for 1st to 4th gear

q	removing and fitting → Fig.

q	When replacing, the input shaft for 1st to 4th gear must be adjusted → Chapter

12 -	Outer ring of roller bearing

q	For 5th/6th and reverse gear output shaft

q	removing and fitting → Fig.

q	When replacing, the input shaft for 5th / 6th and reverse gear must be adjusted → Chapter

13 -

Plate

q	For 5th/6th and reverse gear output shaft

q	0.65 mm thick

14 -	Cylindrical roller bearing

q	For input shaft

q	removing and fitting → Fig.

15 -

Magnet

q	Supported by the separation surface of the housing

16 -

Cap

Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.

Special tools and workshop equipment required

t	Hose clamp -T20129 -, see equivalent → Anchor

t	Tappet -T20130 -, see equivalent → Anchor

t	Extractor kit -T20140 -, see equivalent → Anchor

t	Extractor kit -T20143 -, see equivalent → Anchor

t	Kit (case) -U-40200A -, see equivalent → Anchor

t	Tappet -U-40204 -, see equivalent → Anchor

–  Remove input shaft seal by levering with extractor -T20143/1-. –  Fit seal flush with installation tool -T20130 -

Pulling out selector rod bearing bush –  Extract the bearing sockets using the adapter -T20140/14- and the pressure tool -T20129 - .

Extract the bearing socket for the control rod –  Use the correct diameter according to the diameter of the socket and insert to the limit.

Extract the point crown from the clutch housing –  Extract the bearing sockets using the adapter -T20140/1- and the extractor kit -T20140 -.   Note The point crown is damaged by removal and must always be replaced. –  Extraction of the needle bearing → Fig..

Insert the point crown into the clutch housing –  When inserting the thrust washer for the inverter shaft -B- must be fitted onto the points crown -A-.

Pressing reverse gear selector fork shaft into clutch housing