Leon Mk1
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Note| t | If output shaft or tapered roller bearings have been renewed, adjust output shaft → Chapter. |
| t | Always renew both tapered roller bearings together as a set. |
| 1 - | Clutch housing |
| 2 - | Oil deflector ring |
| 3 - | Dished washer |
| q | Pulling out → Fig. |
| q | Pressing in → Fig. |
| 4 - | Tapered roller bearing outer race |
| q | Pulling out → Fig. |
| q | Pressing in → Fig. |
| 5 - | Tapered roller bearing inner race |
| q | Pressing off → Fig. |
| q | Pressing on → Fig. |
| 6 - | Output shaft |
| q | For 1st through 4th gears |
| q | Adjusting → Chapter |
| 7 - | Needle bearing |
| q | For 2nd gear |
| 8 - | Synchromeshed gear for 2nd gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 9 - | Synchro-ring (inner ring for 2nd gear) |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 10 - | Outer ring for 2nd gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 11 - | Synchro-ring for 2nd gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 12 - | Locking collar with synchro-hub for 1st and 2nd gears |
| q | After removing retaining ring → Item, press off with synchromeshed gear for 2nd gear → Fig. |
| q | Dismantling → Fig. |
| q | Assembling locking collar and synchro-hub → Fig. |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 13 - | Retaining ring |
| 14 - | Synchro-ring for 1st gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 15 - | Outer ring for 1st gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 16 - | Synchro-ring (inner ring for 1st gear) |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 17 - | Needle bearing |
| q | For 1st gear |
| 18 - | Synchromeshed gear for 1st gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 02 11 9, differentiation → Chapter |
| 19 - | Thrust washer |
| q | For 1st through 4th gears |
| q | Qty. 2 |
| q | Insert lugs of thrust washer in holes of output shaft |
| 20 - | Washer |
| q | Holds thrust washers → Item in position on output shaft |
| 21 - | Needle bearing |
| q | For 4th gear |
| 22 - | Synchromeshed gear for 4th gear |
| 23 - | Synchro-ring for 4th gear |
| q | Check for wear → Fig. |
| 24 - | Locking collar with synchro-hub for 3rd and 4th gears |
| q | After removing retaining ring → Item, pull off with 4th gear synchromeshed gear → Fig. |
| q | Dismantling → Fig. |
| q | Installation position, locking collar and synchro-hub → Fig. |
| q | Assembling locking collar and synchro-hub → Fig. and → Fig. |
| q | Pressing on → Fig. |
| 25 - | Retaining ring |
| 26 - | Synchro-ring for 3rd gear |
| q | Check for wear → Fig. |
| 27 - | Outer ring for 3rd gear |
| q | Insert in synchro-ring → Item; installation position → Fig. |
| q | Renew if scored |
| 28 - | Synchro-ring (inner ring for 3rd gear) |
| q | Check for wear → Fig. |
| q | Check lugs for scoring |
| q | Installation position → Fig. |
| 29 - | Needle bearing |
| q | For 3rd gear |
| 30 - | Synchromeshed gear for 3rd gear |
| q | Installation position → Fig. |
| 31 - | Tapered roller bearing inner race |
| q | Pulling off → Fig. |
| q | Pressing on → Fig. |
| 32 - | Retaining ring |
| q | If tapered roller bearing → Item and output shaft → Item are renewed, redetermine → Fig. |
| 33 - | Tapered roller bearing outer race |
| q | Pulling out → Fig. |
| q | Pressing in → Fig. |
| 34 - | Shim |
| q | Determining thickness → Chapter |
| 35 - | Gearbox housing |
