Leon Mk1
Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft |
Special tools and workshop equipment required |
t | Pressure plate -VW 401- |
t | Pressure plate -VW 402- |
t | Press tool -VW 407- |
t | -3292/1- from fitting appliance -3292- |
The clutch is only allowed to be dismantled for cleaning or when you are carrying out visual check. |
Clutches -K1- and -K3- can be pressed together in some gearboxes. |
Pressing -K1- off -K3- → Chapter. |
Pressing -K1- onto -K3- → Chapter |
1 - | Circlip |
q | Different thickness. |
q | Marking after removing and inserting at same point. |
2 - | Pressure plate |
q | Installing with stepped side facing circlip. |
3 - | Inner disc |
q | Quantity → Chapter. |
4 - | Outer disc |
q | Quantity → Chapter. |
5 - | Thrust plate |
q | Installing with peened corrugated washer facing piston. |
6 - | Corrugated washer |
q | Peened to thrust plate → Item. |
7 - | Circlip |
q | Removing and installing → Fig.. |
8 - | Piston cap |
q | Sealing lips are vulcanised to piston cap. |
q | Moistening sealing lips with ATF before installing. |
q | Turn piston cap slightly when installing. |
q | When removing and installing press down and fit circlip → Item. |
9 - | Spring |
q | Seating between piston and piston cap. |
10 - | Piston |
q | Sealing lips are vulcanised to piston. |
q | Moistening sealing lips with ATF before installing. |
q | Turning piston slightly when installing. |
11 - | Clutch housing with turbine shaft |
q | There are two different types → Chapter. |
q | Height varies according to number of inner and outer discs |
12 - | O-ring |
q | Always renewing. |
q | Installing → Fig.. |
13 - | Piston ring |
q | Checking that it is correctly located → Fig.. |
q | Fitting → Fig.. |
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