SEAT Workshop Service and Repair Manuals

Declutching unit: repair

Special tools and workshop equipment required

t	Tool for removing/refitting bushings on the declutching shaft and selectors -T20099-

t	Case -U-40200-

t	Case -U-40300-

Clutch housing: repair → Chapter

t	To carry out work on the declutching shaft and the declutching collar, remove the gearbox → Chapter.

t	Lubricate all bearings and contact surfaces with grease for homokinetic joints, spare number -G000 603-.

1 -	Declutching shaft

q	Check the freedom of movement

2 -

Seal

q	Pry out with a screwdriver.

q	When removing make sure no damage is done to the seal housing.

q	Refitting → Fig.

3 -	Upper bearing bushing

q	Removal → Fig.

q	Refitting → Fig.

4 -	Fixing pin

q	Replace → Chapter

5 -	Declutching lever

6 -	Lock washer

7 -	Hexagonal bolt, 25 Nm

8 -	Declutching bearing

q	Do not wash the collar, just clean with a cloth

q	Replace all noisy or highly worn collars

9 -	Hexagonal bolt, 10 Nm

q	Before screwing in, apply sealant material -D 000 600 A2-

10 -	Guide sleeve

q	Grease the guide for the declutching collar

11 -	Lower bearing bushing

q	Releasing → Fig.

q	Fitting → Fig.

Releasing the upper and lower bearing bushing –  Use tool -T20099-, side B. The tool is used in the same way for the upper and lower bearings.

Fitting the upper bearing bushing so that it lies flush –  Use tool -T20099-, side B.

Fitting the declutching shaft seal to the stop Fit the seal as follows: –  Lubricate the lower lips of the seal with plenty of grease. –  Screw tool -U-40300/3- on tool -U-40200/10- and fit the seal by hitting the tools with a hammer.

Fitting the lower bearing bushing –  Use tool -T20099-, side B.