Leon Mk1
|
Note| t | Heat tapered roller bearing inner race to 100° C before installing. |
| t | Replace both conical roller bearings together. |
| t | If tapered roller bearings, differential cage, gearbox housing or clutch housing is renewed, adjust differential → Chapter. |
| 1 - | Gearbox |
| 2 - | Shim |
| q | For differential |
| q | Determining thickness → Chapter |
| 3 - | Outer track, roller bearing |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 4 - | Tapered roller bearing inner race |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 5 - | Differential casing |
| q | With the wheel drive shaft riveted gear |
| 6 - | Tapered roller bearing inner race |
| q | Pulling out → Fig. |
| q | Gearbox with right stub shaft: Pressing on → Fig. |
| q | Gearbox with right flange shaft: Pressing on → Fig. |
| 7 - | Outer track, roller bearing |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 8 - | Plate |
| q | Installation position: the interior recesses should point towards the seal → Item |
| Allocation → Electronic spare parts catalogue (ETKA) |
| 9 - | clutch housing |
| 10 - | Seal |
| q | For flange shaft → Item |
| q | replace with gearbox installed → Chapter |
| Allocation → Electronic spare parts catalogue (ETKA) |
| 11 - | Countersunk bolt, 33 Nm |
| q | Screw into threaded piece → Item |
| 12 - | Right flange shaft |
| Allocation → Electronic spare parts catalogue (ETKA) |
| 13 - | Protective ring |
| q | Pry protective ring off flange shaft with a screwdriver, alternating sides → Item |
| q | Press on protective ring by hand as far as stop |
| q | Protective ring must engage in flange shaft |
| 14 - | Compression spring for flange shaft or stub shaft |
| q | Installed behind flange shaft or stub shaft |
| 15 - | Stop plate |
| q | Installation position: Shoulder towards spring, lugs (if provided) towards tapered ring |
| 16 - | Conical ring |
| q | Installation position: conical side facing the differential casing |
| 17 - | Circlip |
| q | Holds tapered ring, thrust washer and spring in position when flange shaft or stub shaft is removed |
| 18 - | Sun wheel |
| q | Installing → Fig. |
| 19 - | Planet gear shaft |
| q | Pull out using an awl |
| q | Installing → Fig. |
| 20 - | Spring pin |
| q | For securing differential pinion pin |
| q | Removing and installing → Fig.>>>>>>>> |
| 21 - | Planet pinion |
| q | Removing and installing → Fig.>>>>>>>> |
| 22 - | Threaded piece |
| q | Installing → Fig. |
| 23 - | Set of thrust washers |
| q | Lubricate with gear oil before installing |
| 24 - | Articulation flange |
| 25 - | Seal |
| q | For flange shaft |
| Allocation → Electronic spare parts catalogue (ETKA) |
| q | Renewing with manual gearbox installed, → Chapter |
