seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

ABOUT US
Dismantling output shaft 1 partially > < Dismantling and assembling inner input shaft

Leon Mk1

Dismantling and assembling output shaft 1 - overview
Dismantling and assembling output shaft 1 - overview
Overview: Gearbox disassembly → Chapter.
Dismantling gearbox → Chapter.
Assembling gearbox → Chapter.
Dismantling and assembling clutch housing → Chapter.
Dismantling and assembling outer input shaft → Chapter.
Dismantling and assembling inner input shaft → Chapter.
Dismantling and assembling output shaft 2 - overview → Chapter.
Dismantling and assembling output shaft 3 - overview → Chapter.
Notes on gearbox adjustment → Chapter.
Calculating shims for clutch housing → Chapter.
Calculating shims for gearbox housing → Chapter.
Gearbox identification → Chapter.
Code, engine allocation → Chapter.
→ Chapter „Dismantling output shaft 1 partially“
→ Chapter „Dismantling output shaft 1 completely“
→ Chapter „Assembling output shaft 1“
→ Chapter „Dismantling and assembling locking collars and synchro-hubs of output shaft 1“
   
1 - Output shaft 1
2 - Needle bearing
3 - Synchromeshed gear for 2nd gear
4 - Synchro-ring
5 - Outer race
6 - Synchro-ring
7 - Locking collar and synchro-hub for 2nd and 4th gears
q   Dismantling and assembling → Chapter.
8 - Synchro-ring
9 - Outer race
10 - Synchro-ring
11 - Needle bearing
12 - Needle bearing bush
13 - Synchromeshed gear for 4th gear
14 - Plate
  Note
Output shaft is assembled as far as this washer for purpose of adjusting shaft.
15 - Needle bearing
16 - Needle bearing bush
17 - Synchromeshed gear for 3rd gear
18 - Synchro-ring
19 - Outer race
20 - Synchro-ring
21 - Locking collar and synchro-hub for 1st and 3rd gears
q   Dismantling and assembling → Chapter.
22 - Synchro-ring
23 - Outer race
24 - Synchro-ring
25 - Needle bearing
26 - Needle bearing bush
27 - Synchromeshed gear for 1st gear
28 - Thrust washer
29 - Support
  Note
Always renew the bearings on a shaft together.
30 - Bolt.
q   Removing → Chapter
q   Installing and torque setting → Chapter
–  Always renew
31 - Bearing cap
q   Removing and installing → Chapter>>>>>>>>
l  Bearing races are not allowed to be swapped over. They are paired with the bearing.
32 - Bearing cap
q   Removing and installing → Chapter>>>>>>>>
l  Bearing races are not allowed to be swapped over. They are paired with the bearing.
33 - Support
q   Pressing out → Anchor
q   Pressing on → Anchor
  Note
Always renew the bearings on a shaft together.

   

Dismantling output shaft 1 partially > < Dismantling and assembling inner input shaft