SEAT Workshop Service and Repair Manuals

Dismantling and assembling inner input shaft Overview: Gearbox disassembly → Chapter. Dismantling gearbox → Chapter. Assembling gearbox → Chapter. Dismantling and assembling clutch housing → Chapter. Dismantling and assembling outer input shaft → Chapter. Dismantling and assembling output shaft 1 - overview → Chapter. Dismantling and assembling output shaft 2 - overview → Chapter. Dismantling and assembling output shaft 3 - overview → Chapter. Notes on gearbox adjustment → Chapter. Calculating shims for clutch housing → Chapter. Calculating shims for gearbox housing → Chapter. Gearbox identification → Chapter. Code, engine allocation → Chapter.

Special tools and workshop equipment required

t	pressure tool -2040-

t	Tensioning tool -VW 401-

t	Tensioning tool -VW 402-

t	Tube element -VW 415A-

t	Support rails -VW 457-

Overview: Input shaft on the inside 1 -  Input shaft on the inside 2 -  Mobile pinion of 5th gear must not be pressed off for cleaning purposes. Pressing off → Fig.; pressing on → Fig. 3 -  Sender wheel: must not be removed for cleaning purposes. Lever-off, pressing on → Fig.. Sensor rings that have been removed must always be replaced. 4 -  Mobile pinion of 3rd gear: Pressing off → Fig.; pressing on → Fig. 5 -  Mobile pinion of 7th gear: Pressing off → Fig.; pressing on → Fig. 6 -  Circlip 7 -  Needle cage 8 -  Needle cage; »large« needles 9 -  Roller cage

Pressing off gear wheel for 7th gear

Pressing on gear wheel for 7th gear –  Carefully press on to stop.

Pressing off 3rd gear wheel –  Use the support rails -VW 457- for this purpose.

Pressing on gear wheel for 3rd gear –  Carefully press on to stop.

Pressing off 5th gear wheel

Pressing on 5th gear wheel –  Heat to 140 °C to press on. –  Carefully press on to stop. –  Align tube -2040- on thrust plate -VW 401- so that shaft can be pushed through downwards without »bumping«. Use thrust plate -VW 402- to provide a secure hold for tube.

Drive sensor ring onto »cooled« gear wheel for 5th gear