Leon Mk1
| Differential: Assembly overview |
Note| t | Heat tapered roller bearing inner race to 100° C before installing. |
| t | Replace both conical roller bearings together. |
| t | If tapered roller bearings, differential cage, gearbox housing or clutch housing is renewed, adjust differential → Chapter. |
| 1 - | 25 Nm conical bolt |
| q | Screw into threaded piece → Item |
| 2 - | Right flange shaft |
| 3 - | Compression spring for flange shaft |
| q | Installed behind flange shafts |
| 4 - | Thrust washer |
| q | Installation position: the collar faces the spring |
| 5 - | Conical ring |
| q | Installation position: conical side facing the differential casing |
| 6 - | Circlip |
| q | Holds tapered ring, thrust washer and spring in position when flange shaft is removed |
| 7 - | Large differential bevel gear |
| q | Fitting → Fig. |
| 8 - | Threaded piece |
| q | Fitting → Fig. |
| 9 - | Planet gear shaft |
| q | To remove, cut the fastening sleeve → Item → Fig. |
| q | Fitting → Fig. |
| 10 - | Small differential bevel gear |
| q | Fitting → Fig. |
| 11 - | Set of thrust washers |
| q | Lubricate with gear oil before installing |
| 12 - | Left flange shaft |
| 13 - | Left flanged shaft seal: |
| q | replace with gearbox installed → Chapter |
| 14 - | Outer track, roller bearing |
| q | Remove → Fig. |
| q | Pressing in → Fig. |
| 15 - | Tapered roller bearing inner race |
| q | Pressing off → Fig. |
| q | Pressing in → Fig. |
| 16 - | Differential casing |
| q | With differential crown |
| 17 - | Spring pin |
| q | For securing differential pinion pin |
| q | Cut for removal → Fig. |
| 18 - | Tapered roller bearing inner race |
| q | Pressing off → Fig. |
| q | Pressing in → Fig. |
| 19 - | Outer track, roller bearing |
| q | Pressing off → Fig. |
| q | Pressing in → Fig. |
| 20 - | Shim |
| q | For differential |
| q | Determining thickness → Chapter |
| 21 - | Left flanged shaft seal: |
| q | replace with gearbox installed → Chapter |
| 22 - | clutch housing |
| q | Repairing → Chapter |
| 23 - | Gearbox |
| q | Repairing → Chapter |
