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SEAT Workshop Service and Repair Manuals

Gearbox mechanics,operation, construction,diff. > < Clutch system: repair
Clutch: repair
   
Clutch: repair
Assembly chart
  Note!
t  Always replace clutch plates and clutch presses that have loose or damaged rivets.
t  When replacing, assign the clutch plate and press according to the Replacement Parts Microfiche.
t  For working on the clutch, it is necessary to dismount the vehicle's gear box differential.
1 - Engine flywheel
q   When fitting the clutch plate, check that the centering pins are firmly set.
q   The contact surface with the clutch plate should be clean of oil and grease and without gashes or grooves.
q   Dismounting and assembly of the engine flywheel → Rep. Gr.13 of the corresponding engine
2 - Clutch plate
q   When replacing, assign according to the Replacement Parts Microfiche.
q   Lightly grease the strias.
q   Assembly position: the spring cage should face the clutch plate.
q   Clutch plate centering → Fig.
  Note!
Clean the strias of the primary shaft and the clutch plate. Remove the rust from used clutch plates. Apply a fine layer of -G 000 100- grease on the strias of the primary shaft. With a to-and-fro movement, move the clutch plate on the primary shaft until it gently slides. Remove any excess grease.
3 - Clutch plate
q   Dismounting and assembly → Fig.
q   Check the edges of the diaphragm → Fig.
  Note!
Clutch plates are greased and protected against rust. Clean only the clutch plate contact surface of any grease or oil, otherwise the working life of the clutch will be reduced.
4 - Screw, 20 Nm

Special tools and workshop equipment required
   
t  Shank and locators for fitting the clutch plate -U-10050A-
  W00-2067
t  Tool for clamping the engine flywheel -T20075-
Dismounting and assembling the clutch plate
–  To remove and fit the clutch press: block the turn of the engine flywheel with tool -T20075-.
–  Use tool -U-10050A/E- for centering the clutch plate.
  Note!
t  The contact surfaces of the clutch press and clutch pedal should totally rest against the engine flywheel.
t  Always loosen and tighten screws in diagonal order and in various stages to avoid damaging the holes in the clutch or the centering bolts on the flywheel.
  W00-2356
Check the edges of the diaphragm on the clutch press
–  Wear of up to half the thickness of the diaphragm is acceptable.
  V30-0094

Gearbox mechanics,operation, construction,diff. > < Clutch system: repair