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Clutch housing: repairing > < Assembly sequence|Installation

Leon Mk1

Adjust the sliding sleeve and the fork for the 5th gear
Adjust the sliding sleeve and the fork for the 5th gear
–  Select neutral (all the rods should be lined up).
–  Coat the thread of the dome headed bolt with locking fluid -D 000 600-.
   
–  Loosen the locknut -1- on the dome headed bolt -2-.
–  Turn the dome headed bolt -2- until the sliding sleeve is located at the same height as the syncromesh hub.
–  Select 5th gear.
–  Screw in the dome headed bolt -2- until the fork has no axial play in the sliding sleeve groove.
  E34-0100
–  Loosen the dome headed bolt approx. 1/8 of a turn -2- to create the correct play between the sliding sleeve and the 5th gear fork.
–  Lock the dome headed bolt -2- with the locknut -1- tightening it towards the gearbox casing.
  Note!
On tightening the locknut -1- do not allow the dome headed bolt -2- to move. Keep it immobile with a spanner.
–  Deselect 5th gear.
–  Check that the sliding sleeve is in neutral an the syncromesh ring turns freely.
–  Fit the gearbox casing cover gasket.
–  Fit the cover to the gearbox casing and tighten the securing bolts to 10 Nm.
  E34-0100

Clutch housing: repairing > < Assembly sequence|Installation