Leon Mk1
| Differential: assembly overview |
Note| t | Heat the inner ring of the roller bearing to 100 ºC before fitting. |
| t | Replace both conical roller bearings together. |
| t | Adjust the differential whenever the roller bearings, differential casing, gearbox casing or clutch housing are replaced → Chapter. |
| 1 - | 25 Nm conical bolt |
| q | Screw in with threaded element → Item |
| 2 - | Right hand side flanged shaft |
| q | Do not mix up with the left hand side shaft |
| 3 - | Flanged shaft compression spring |
| q | Installed behind the flanged shaft |
| 4 - | Attack washer |
| q | Installation position: the collar faces the spring |
| 5 - | Conical ring |
| q | Installation position: conical side facing the differential casing |
| 6 - | Circlip |
| q | Keep the following in position: conical ring, shim and pressure spring for flanged shaft when it is dismantled |
| 7 - | Planet gear |
| q | Installing → Fig.. |
| 8 - | Threaded component |
| q | Installing → Fig.. |
| 9 - | Planet gear shaft |
| q | To remove, cut the tension sleeve → Item |
| q | Installing → Fig.. |
| 10 - | Planetary gears |
| q | Installing → Fig.. |
| 11 - | Set of thrust washers |
| q | Fit with gear oil. |
| q | Complete modified thrust washer assembly → Fig. |
| q | Allocation → Parts catalogue |
| 12 - | Left hand side flanged shaft |
| q | With dust guard plate |
| q | Do not mix up with the right hand side shaft |
| 13 - | Left flanged shaft seal: |
| q | The right hand side and left hand side have different diameters |
| q | Replacement with gearbox installed → Chapter |
| 14 - | S1 shim |
| q | For differential |
| q | immer 1 mm in dick |
| 15 - | Outer track, roller bearing |
| q | Remove → Fig. |
| q | Insertion → Fig. |
| 16 - | Inner ring of conical roller bearing socket |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 17 - | Differential casing |
| q | With the wheel drive shaft riveted gear |
| q | Matched to the secondary shaft; these must be replaced together |
| q | Complete modified thrust washer assembly → Fig. |
| q | Allocation → Parts catalogue |
| 18 - | Elastic pin |
| q | To secure the satellite shaft |
| q | Extract the securing sleeve |
| 19 - | Inner ring of conical roller bearing socket |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 20 - | Outer track, roller bearing |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 21 - | S2 shim |
| q | For differential |
| q | Determine thickness → Chapter |
| 22 - | Left flanged shaft seal: |
| q | The right hand side and left hand side have different diameters |
| q | Replacement with gearbox installed → Chapter |
| 23 - | Gearbox |
| 24 - | clutch housing |
