Leon Mk1
| Differential: assembly overview |
Note| t | The roller bearings and their corresponding outer tracks are matched pairs. They must not be confused or interchanged |
| t | Replace both conical roller bearings together. |
| t | Adjust the differential whenever the roller bearings, differential casing, gearbox casing or clutch housing are replaced |
| 1 - | Gearbox |
| 2 - | Bolt. |
| 3 - | Differential housing or |
| q | For replacement, consult the adjustment chart → Chapter |
| 4 - | Differential crown: |
| q | Factory riveted |
| q | If replaced, the differential crown and the secondary shaft must be replaced together. |
| 5 - | Plate supplement |
| 6 - | Nut |
| q | 70 Nm |
| 7 - | Shim |
| q | Determining thickness → Chapter |
| 8 - | Outer track, roller bearing |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 9 - | Tapered roller bearing |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 10 - | Differential |
| q | If replaced, the differential crown and the secondary shaft must be replaced together. Refer to Adjustment chart → Chapter |
| q | Crown riveted in factory |
| 11 - | Speedometer mechanism sprocket |
| q | Remove by levering with a flat screwdriver |
| q | Installation: insert as far as it will go into the differential casing before installing the roller bearing, → Item |
| 12 - | Tapered roller bearing |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 13 - | Outer track, roller bearing |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 14 - | clutch housing |
| 15 - | Bush |
| q | For housing right flanged shaft seal |
| q | Removing and fitting → Chapter |
| 16 - | Flange oil seal |
| q | Replace → Chapter |
| 17 - | Bolt. |
| q | 25 Nm |
| q | Screw with threaded element to secure the flanged shafts, → Item |
| 18 - | Flanged shaft |
| q | Removing and fitting → Chapter |
| 19 - | Flanged shaft spring |
| q | Fit behind flange |
| 20 - | Thrust washer |
| q | Installation position: Collar towards the spring, core towards the conical ring |
| 21 - | Conical ring |
| q | With recess for the thrust washer |
| q | Fitting position: conical side facing the differential casing |
| 22 - | Circlip |
| q | Keep the following in position: conical ring, shim and spring for flanged shaft when it is dismantled |
| 23 - | Set of thrust washers |
| q | Impregnate with gearbox oil before installation |
| 24 - | Large differential bevel gear |
| q | Installing → Fig. |
| 25 - | Threaded element to secure the flanged shafts |
| q | Installing → Fig. |
| 26 - | Planet gear shaft |
| q | Derive out using a mandrill |
| q | Installing → Fig. |
| 27 - | Spring pin |
| q | Derive out using a suitable mandrill → Fig. |
| 28 - | Small planet gear |
| q | Installing → Fig. |
| 29 - | Large planet gear |
| q | Installing → Fig. |
