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| Do not over-expand safety rings. |
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| Retaining rings must locate properly in grooves. |
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| Renew spring pins. Fitting position: the groove -A- is positioned lengthwise to the flow of the pressure -arrow-. |
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| Loosen bolts and nuts in reverse of tightening sequence. |
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| The bolts and nuts to be used to secure covers and casings must be released and tightened diagonally in stages when no tightening order is specified. |
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| Replace bolts and self-locking nuts. |
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| Specified torques given are for unlubricated nuts, bolts and screws. |
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| Threaded holes where there had been self-locking bolts or bolts with thread fixing agent must first be cleaned (for example, with a threading male). If this is not done, the bolts may break when removed again. |
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| In all bolted unions, ensure that supporting surfaces and bolts and nuts are only waxed after installation, if this is necessary. |
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| Check pitch of thread, to ensure correct thread chaser is used to clean threads and to ensure the threads are not damaged. |
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| Install new roller bearings as supplied (without additional oiling). |
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| All bearings (apart from roller bearings) of the gearbox must be fitted lubricated with gear oil. |
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| Before fitting interior rings of roller bearings, first heat them to 100 ºC approx. Use the electric blower -SAT 1416-. When installing, they must be pressed in to their limit, without leaving axial play or rebound. |
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| The temperature can be measured with the digital thermometer -SAT 4002-. |
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| Do not confuse the outside and inside rings of the bearing with the rings from other bearings of the same size. |
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| Roller bearings fitted into one same shaft must be replaced together, using products of the same manufacturer. |
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| Position gear needle roller bearings with the stamped side (thicker plate) towards the mandrel to be fitted. |
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| Measure shims at several points with a micrometer. The existence of different tolerances allows the necessary shim thickness to be selected exactly. |
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| Check for burrs and damages. Install only perfect shims. |
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| Do not interchange! When reusing synchro-rings, always fit to the same selector gear. |
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| Check for wear and renew if necessary. |
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