seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Gearbox forks: repair > < Gearbox casing and clutch casing: repair
Gear selector axle: repair
Gear selector axle: repair
Special tools and workshop equipment required
   
t  Gear repair case -U-40200-
  W00-2249
t  Gear repair case -U-40300-
  W00-2254
Assembly chart
1 - Selection axle
2 - Stop ring
3 - Ball bearning sleeve
q   Dismount → Fig.
q   Assemble → Fig.
4 - Seal ring
q   Remove by levering with a screwdriver.
q   Assemble → Fig.
5 - Connection top
6 - Crown
q   The bead faces towards the switch for the reverse gear light.
q   Apply a fine layer of MoS2 grease onto the bead.
7 - Hexagonal nut, 25 Nm
q   Self-blocking
q   Always replace
8 - Support
q   For the reverse gear light switch.
9 - Bolt
10 - Top
q   Vent top for the gearbox
11 - Sleeve
q   Fit it to the end, if it comes as an individual component
12 - Selection lever
q   Position for assembly: The cog of the gear stick only fits in with the cog of the gear stick in one position.
q   It can be changed with the gear stick mounted in the vehicle.
q   Position for assembly → Chapter
13 - Return lever
14 - Nut, 15 Nm
15 - Drag part
q   With the axle for housing the return lever.
q   Position for assembly → Chapter
16 - Bolt
q   Insert it into the drag part.
17 - O-ring seals
q   Assemble them on the axle of the drag parts.
18 - Separating part
q   Insert it on the return lever.
19 - Bolt for blocking, 40 Nm
20 - Seal top

   
Dismounting the sleeve from the connection top
–  Before extracting the ball bearing sleeve, break the plastic holder and remove the ball bearings.
–  The extraction of the ball bearing sleeve is done with the tool -U-403004- without expanding.
  E34-0067
Fit the ball bearing sleeve into the connection top
  E34-0068
Fit in the seal ring to the end
  E34-0069

Gearbox forks: repair > < Gearbox casing and clutch casing: repair