Repairing clutch

Make

SEAT

Model

Leon Mk1

Section

6-speed manual gearbox 02N › Clutch, control › Repairing clutch

Power transmissionRepairing clutch

Repairing clutch

Special tools and workshop equipment required

t	Counterhold -3067-

t	Centring mandrel -T10097-

t	Torque wrench -V.A.G 1331-

t	Grease -G 000 100-

Removing and installing gearbox (gearbox with threaded hole in housing) → Chapter Removing and installing gearbox (gearbox without threaded hole in housing) → Chapter –  Following clutch repair, observe the following before installing gearbox: –  Renew O-ring on stub shaft. t  Grease right flange shaft splines and area around O-ring on stub shaft with constant velocity joint grease -G 052 738 A2-. t  Check whether dowel sleeves for aligning engine and gearbox are fitted in cylinder block and install if necessary. t  If dowel sleeves are not fitted, difficulties shifting gear, clutch problems and possible noises from the gearbox (rattling of gears which are not engaged) could occur.

  Note!

t	Replace clutch plates and pressure plates having damaged or loose rivets.

t	Allocation → Electronic parts catalogue (ETKA)

1 -

Flywheel

q	Ensure that centring pins fit tightly

q	Contact surface for clutch lining must be free of grooves, oil and grease

q	Removing and installing → Rep. Gr.13

2 -	Clutch plate

Allocation → Electronic parts catalogue (ETKA)

q	Installation position on dual-mass flywheel → Fig.

q	Installation position with single piece flywheel: spring cage faces pressure plate

q	Centring → Fig.

q	Lightly grease splines

  Note!

Clean input shaft splines and, on used clutch plates, hub splines; remove corrosion and apply only a very thin coat of grease -G 000 100- to the input shaft splines. Then move clutch plate to and fro on input shaft until hub moves freely on shaft. Remove excessive grease.

3 -	Pressure plate

q	Removing and installing → Fig.

q	Resetting adjuster ring of pressure plate in vehicles with 6-cylinder engines → Chapter

q	Check ends of diaphragm spring → Fig.

  Note!

Pressure plates are protected against corrosion and greased. Clean contact surface only; otherwise the service life of the clutch will be considerably reduced.

4 -

Bolt

q	Allocation → Electronic parts catalogue (ETKA)

q	On dual-mass flywheel

q

22 Nm

q	On single-piece flywheel

q

20 Nm

q	Loosen or tighten diagonally and in steps

Clutch plate installation position on dual-mass flywheel l  The text “Getriebeseite” (gearbox side) or “Getr.-Seite”-arrow- always faces pressure plate and gearbox.

Centring clutch plate and removing and installing pressure plate –  Loosen or tighten bolts diagonally in stages. –  Reverse position of counterhold -3067- when removing.   Note! t  Pressure plate contact surface and clutch plate lining must make full contact with flywheel. t  Tighten securing bolts diagonally and evenly to prevent damage to the pressure plate centring hole and the flywheel centring pins. t  The adjusting ring on the self-adjusting pressure plate must be reset only when a new clutch plate is fitted → Chapter.

Checking ends of diaphragm spring l  Wear up to half the thickness of the diaphragm spring is permitted.

01 Transmission

The same page in: Leon Mk2.