Leon Mk1
Repairing clutch |
Special tools and workshop equipment required |
t | Counterhold -3067- |
t | Centring mandrel -T10097- |
t | Torque wrench -V.A.G 1331- |
t | Grease -G 000 100- |
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Note!
t | Replace clutch plates and pressure plates having damaged or loose rivets. |
t | Allocation → Electronic parts catalogue (ETKA) |
1 - | Flywheel |
q | Ensure that centring pins fit tightly |
q | Contact surface for clutch lining must be free of grooves, oil and grease |
q | Removing and installing → Rep. Gr.13 |
2 - | Clutch plate |
Allocation → Electronic parts catalogue (ETKA) |
q | Installation position on dual-mass flywheel → Fig. |
q | Installation position with single piece flywheel: spring cage faces pressure plate |
q | Centring → Fig. |
q | Lightly grease splines |
Note!
Clean input shaft splines and, on used clutch plates, hub splines; remove corrosion and apply only a very thin coat of grease -G 000 100- to the input shaft splines. Then move clutch plate to and fro on input shaft until hub moves freely on shaft. Remove excessive grease. |
3 - | Pressure plate |
q | Removing and installing → Fig. |
q | Resetting adjuster ring of pressure plate in vehicles with 6-cylinder engines → Chapter |
q | Check ends of diaphragm spring → Fig. |
Note!
Pressure plates are protected against corrosion and greased. Clean contact surface only; otherwise the service life of the clutch will be considerably reduced. |
4 - | Bolt |
q | Allocation → Electronic parts catalogue (ETKA) |
q | On dual-mass flywheel |
q | 22 Nm |
q | On single-piece flywheel |
q | 20 Nm |
q | Loosen or tighten diagonally and in steps |
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Note!
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