Leon Mk1
Assembly overview - differential |
1 - | Gearbox housing |
2 - | Dished washer |
q | For the differential |
q | Always 0.65 mm thick |
3 - | Tapered roller bearing outer race |
q | Pulling off → Fig. |
q | Driving in → Fig. |
4 - | Inner ring and roller bearing unit |
q | Driving out → Fig. |
q | Driving in → Fig. |
5 - | Differential cage |
q | In all-wheel drive with splines -arrow- for bevel box |
6 - | Inner ring and roller bearing unit |
q | Driving out → Fig. |
q | Driving in → Fig. |
7 - | Tapered roller bearing outer race |
q | Pulling off → Fig. |
q | Driving in → Fig. |
8 - | Shim |
q | For the differential |
q | Determining thickness → Chapter |
q | Will be damaged when removed; renew |
9 - | Dished washer |
q | Shim installation position: the interior diameter rebate should point towards the clutch housing. |
10 - | Clutch housing |
11 - | Seal |
q | For front-wheel drive: replace with installed gearbox → Chapter |
q | For all-wheel drive: replace with installed gearbox → Chapter |
12 - | Countersunk bolt, 35 Nm |
13 - | Retaining ring |
q | Front-wheel drive only |
q | Insert in circumferential groove in stub shaft |
q | Always renew |
14 - | O-ring |
q | Front-wheel drive only |
q | Always renew |
q | Insert in circumferential groove in stub shaft |
15 - | Right stub shaft |
q | Front-wheel drive only |
16 - | Compression spring |
q | Front-wheel drive only |
17 - | Thrust washer |
q | Front-wheel drive only |
q | Installation position: the collar faces the spring |
18 - | Tapered ring |
q | Front-wheel drive only |
q | Installation position: conical side facing the differential casing |
19 - | Retaining ring |
q | Front-wheel drive only |
q | Insert in circumferential groove in stub shaft |
q | Always renew |
20 - | Countersunk bolt, 35 Nm |
21 - | Retaining ring |
q | All-wheel drive only |
q | Insert in circumferential groove in stub shaft |
q | Always renew |
22 - | O-ring |
q | All-wheel drive only |
q | Always renew |
q | Insert in circumferential groove in stub shaft |
23 - | Bolt, 40 Nm 90° turn further |
q | 4x |
q | Always renew |
24 - | Bevelled gears |
q | For all-wheel drive |
Seals in bevel box and stub shaft bearing → Chapter |
25 - | Spring pin |
q | For securing differential pinion pin |
q | Removing → Fig. |
q | Installing → Fig. |
26 - | Differential pinion pin |
q | Pull out using an awl |
q | Installing → Fig. |
27 - | Planet gear |
q | Installing → Fig. |
28 - | Threaded piece |
q | Installing → Fig. |
29 - | One-piece thrust washer |
q | Coat with gear oil when installing |
q | Insert into differential cage → Fig. |
30 - | Satellite |
q | Removing and installing → Fig. |
31 - | Retaining ring |
q | Insert in circumferential groove in stub shaft |
q | Always renew |
32 - | Tapered ring |
q | Installation position: conical side facing the differential casing |
33 - | Thrust washer |
q | Installation position: the collar faces the spring |
34 - | Compression spring for left stub shaft |
q | Installed behind left stub shaft. |
35 - | Left stub shaft |
36 - | O-ring |
q | For left stub shaft. |
q | Always renew |
q | Insert in circumferential groove in stub shaft |
37 - | Retaining ring |
q | Insert in circumferential groove in stub shaft |
q | Always renew |
38 - | Seal |
q | For left stub shaft. |
q | replace with gearbox installed → Chapter |