Leon Mk1
Note
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| 1 - | Grommet |
| q | For selector shaft |
| q | Driving out → Fig. |
| q | Driving in → Fig. |
| 2 - | Dowel sleeve |
| 3 - | Magnet |
| q | Supported by the separation surface of the housing |
| 4 - | Sealing cap |
| q | Apply sealing compound → Electronic spare parts catalogue „ETKA“. |
| q | Before tightening, evenly apply a sealing paste on the sealing surface. |
| 5 - | Circlip |
| q | Insert in groove of cylindrical roller bearing → Item. |
| 6 - | Circlip |
| q | Insert in groove of cylindrical roller bearing → Item. |
| 7 - | Cylindrical roller bearing |
| q | For input shaft |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 8 - | Cylindrical roller bearing |
| q | For output shaft |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 9 - | clutch housing |
| q | If replaced, adjust the differential → Chapter |
| 10 - | Join ring for the input shaft |
| q | removing and fitting → Chapter |
| 11 - | Ball head stud |
| q | 20 Nm |
| q | Grease all of the contact points with the spherical pivot and all the contact surfaces with lubricating grease, according to → Electronic spare parts catalogue „ETKA“. |
| 12 - | Left flanged shaft seal: |
| q | This may be replaced with the gearbox in place → Chapter |
| 13 - | Grommet |
| q | For oil seal. |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 14 - | Bolt |
| q | For oil filler plug |
| q | Tightening torque → Chapter |
| 15 - | Shim S2 |
| q | For differential |
| q | Determining thickness → Chapter |
| 16 - | Outer ring of roller bearing |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If replaced, adjust the differential → Chapter |
| 17 - | Bolts |
| q | 5 Nm + further 1/4 (90°) |
| q | replace |
| 18 - | Outer ring of roller bearing |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If replaced, adjust the differential → Chapter |
| 19 - | Shim S1 |
| q | For differential |
| q | Always 1 mm thick |
| q | The shim S1 is no longer installed in gearboxes from manufacturing date 49.2006 → Fig. |
| q | The bearing seat for tapered roller bearing outer race in the gearbox casing has been adapted. |
| 20 - | Dowel sleeve |
| 21 - | Gearbox |
| q | The shim S1 is no longer installed in gearboxes from manufacturing date 49.2006 → Fig. |
| q | The bearing seat for tapered roller bearing outer race in the gearbox casing has been adapted. |
| q | If replaced, adjust the differential → Chapter |
| 22 - | Bolt |
| q | For the oil filler hole |
| q | Tightening torque → Chapter |
| 23 - | Left flanged shaft seal: |
| q | This may be replaced with the gearbox in place → Chapter |
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