SEAT Workshop Service and Repair Manuals

Gearbox casing and 5th gear cover repairing

Special tools and workshop equipment required

t	Tool for fitting/removing clutch lever shaft bushes -T20061-

t	Tool (2 levers) for separating seals with shafts of 15 to 100mm -T20143-

t	Taps for Ø 11 and Ø 14 with hammer -U-40087-

t	Gear box repair set -U-40200A-

1 -	Sealing cap

q

Renew

q	Dismantling: remove it by levering with a screwdriver → Chapter

q	Fitting → Fig.

2 -	Clutch release collar

q	Can be replaced with the gearbox in place

3 -	Clutch lever

q	It fits in only one position

4 -	Small bearing bush

q	Remove → Fig.

q	Fitting → Fig.

5 -	Safety clip

6 -	Needle roller bearing

7 -	Large bearing bush

q	Remove → Fig.

q	Fitting → Fig.

8 -

Oil seal

q	Fitting → Fig.

q	Can be replaced with the gearbox fitted, removing the clutch release shaft → Item

9 -	Clutch release shaft

q	Dismantling: remove the sealing cap → Item and securing clip → Item and remove shaft

10 -	Gearbox casing cover

q	As a spare, only the model with bearing bushes is supplied → Item and → Item

11 -	Oil filler screw cap

q

25 Nm

q	Without magnet

Fitting the lid   Note! t  Always replace the cover cap. t  The sealing surfaces of the gearbox lid must be totally free from grease.

Remove the large bush bearing –  Fit the large bush bearing by lightly tapping on tool -T20061-.

Fit the large bush bearing –  Fit the large bush bearing by lightly tapping on tool -T20061-.

Remove the small bush bearing   Note! Always change the bush bearing if it is damaged on removal

Fit the small bush bearing

Removing the clutch release shaft oilseal

Fitting the clutch release shaft oilseal –  Coat the lips of the new oilseal with universal grease.