Leon Mk1
| Clutch release mechanism: Assembly overview |
| 1 - | Release bearing |
| q | Do not wash, clean with a cloth |
| q | Replace clutch release bearing causing noises |
| q | Servicing release bearing with glued plastic ring → Fig. |
| q | Checking release bearing with mechanically attached plastic ring → Fig. |
| q | Renew if groove worn on plastic ring is too deep → Fig. |
| q | Retaining lugs on clutch release bearing must be seated in clutch release lever. |
| 2 - | Clutch release lever |
| q | Before fitting, apply copper grease (allocation: → Spare Spare parts catalogue) in the system holes of the plunger of the clutch slave cylinder. |
| 3 - | Torx screw, 35 Nm |
| q | 3 off |
| q | Apply locking fluid. Allocation: → Spare Spare parts catalogue, ETKA. |
| 4 - | Retaining spring |
| q | Fasten to clutch release lever |
| 5 - | Guide sleeve |
| q | Installation position: The oil drain bore points downwards. |
| q | Before removing/installing install shrink-type sleeve on drive shaft gears to protect sealing ring. |
| 6 - | Seal |
| q | For input shaft |
| q | Pull out of guide sleeve → Item → Fig.. |
| q | Press into guide sleeve → Item → Fig.. |
| q | Fill half the space between the sealing lips and the dust cover with sealing grease. Allocation: → Spare parts catalogue. |
| 7 - | O-ring |
| q | Always replace. |
| 8 - | Dished spring |
| q | Inner diameter (convex side) faces guide sleeve → Item |
| 9 - | Intermediate piece |
| q | Installation position: insert locating element between ribs of housing |
| 10 - | Ball head stud |
| q | Lubricate with grease. Allocation: → Spare parts catalogue |
| 11 - | Gearbox: |
| 12 - | Slave cylinder |
| q | removing and fitting → Chapter |
| q | Do not actuate clutch pedal after removal |
| q | Observe work sequence when bleeding → Chapter |
| q | Tighten breather valve to 4.5 Nm |
| q | When assembling push until mounting bolt can be inserted. |
| 13 - | Hexagon socket head bolt, 23 Nm |
| q | Self-locking |
| q | replace |
| 14 - | Spring retainer |
| q | For pipe and hose assembly |
| q | Bolt to gearbox with clutch slave cylinder |
| 15 - | Tappet |
| q | Apply copper grease to the end of the plunger. Allocation: → Spare parts catalogue |
