Removing and installing engine
Notes on removing
Note:
Check whether a coded radio is installed as during the forthcoming work sequences the battery earth strap must be disconnected. Obtain radio code first if necessary.
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‒ The engine is removed downwards together with the gearbox.
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‒ With the ignition switched off disconnect the battery earth strap.
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‒ Remove battery.
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‒ All cable ties which are opened or cut open when removing engine, must be replaced in the same position when installing engine.
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‒ Drain coolant .
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‒ Remove intake hose and air cleaner housing.
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‒ Pull fuel supply and return hoses off injection pump.
Vehicles with manual gearbox
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‒ Pull pipe/hose off slave cylinder on gearbox:
=> 5-Speed manual gearbox 006; Repair group 30; Assembly overview; Hydraulics and clutch release mechanism
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‒ Remove operating cable from gearbox:
=> 5-speed manual gearbox 006; Repair group 34; Servicing selector mechanism; Removing and installing operating cables
=> Running gear; Repair group 40; Servicing drive shafts; Removing and installing drive shafts.
Vehicles with automatic gearbox
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‒ Remove selector lever cable from gearbox:
=> Automatic gearbox 099; Repair group 37; Servicing selector mechanism; Dismantling and assembling selector mechanism
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‒ Unbolt drive shafts from gearbox flange shaft and tie up.
=> Running gear; Repair group 40; Servicing drive shafts; Removing and installing drive shafts.
Vehicles with air conditioner
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‒ Observe additional information and removal instructions => Page 10-12.
Continuation for all vehicles
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‒ Unbolt P.A.S. hydraulic pipe at engine support.
=> Running gear; Repair group 48; Assembly overview: vane pump, reservoir, hydraulic pipes
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‒ Remove power assisted steering vane pump with bracket and secure to body with wire; hoses remain connected.
=> Running gear; Repair group 48; Assembly overview: vane pump, reservoir, hydraulic pipes
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‒ Remove front exhaust pipe => Page 26-2, removing and installing parts of exhaust system.
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‒ Insert engine bracket 3396 in engine/gearbox jack V.A.G 1383 A.
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