SEAT Workshop Service and Repair Manuals

Notes:

• ◆ When installing an exchange cylinder head with fitted camshaft, the contact surfaces between the bucket tappets and the cam must be oiled before installing the cylinder head cover.
• ◆ The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head.
• ◆ If the cylinder head is replaced, all the coolant in the system must also be renewed.
• ◆ Removing and installing intake manifold:

=> Repair group 24; Servicing injection system; Removing and installing parts of injection system

Checking compression pressures

• Cap
• Gasket
• ◆ Renew if damaged
• 10 Nm
• To crankcase breather valve
• 10 Nm
• Bracket
• Cylinder head cover
• Cylinder head cover gasket
• ◆ Renew if damaged
• ◆ Before fitting gasket, coat transition between bearing cap/cylinder head with "D 454 300 A2"
• Oil deflector

• Cylinder head bolt
• ◆ Renew
• ◆ Removing and installing Polydrive cylinder head bolt with 3452 or T10070
• ◆ Observe sequence when loosening and tightening => Page 15-15, Removing and installing cylinder head
• Sealing plug - 15 Nm
• ◆ With seal
• ◆ Renew
• Oil seal
• ◆ Renew
• Connection
• Lifting eye
• 20 Nm

• Cylinder head gasket
• ◆ Renew
• ◆ After replacing renew the complete coolant
• ◆ Note installation position:
  Identification: Part No. must be readable from inlet side
• 15 Nm
• Rear toothed belt guard
• Toothed belt
• ◆ Mark D.O.R. before removing
• ◆ Check for wear
• ◆ Do not kink
• ◆ Removing, installing and tensioning
  => Page 15-6
• Cylinder head
• ◆ Check for distortion => Fig. 1
• ◆ Reworking sealing surface
  => Page15-30, Fig. 1
• ◆ Removing and installing
  => Page 15-15
• ◆ After replacing renew the complete coolant

→ Fig. 1    Checking cylinder head for distortion

Max. permissible distortion: 0.1 mm