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Removing and installing the heating system heat exchanger >
< Repair work on refrigerant circuit which may be performed only in suitable workshops by specially trained mechanics
Leon Mk1
Heating, ventilation, air conditioning system
Heating, air conditioning
Air conditioner / Repair work on refrigerant circuit which may be performed only in suitable workshops by specially trained mechanics
Repairing Sanden air conditioning system magnetic clutch N25 with air conditioner compressor removed
Removing air conditioning system magnetic clutch N25 from and installing on air conditioner compressor
Removing air conditioning system magnetic clutch -N25- from and installing on air conditioner compressor
Unscrewing hexagon nut
–
Use pin wrench -3212- or counterhold -V.A.G 1616- to unscrew hexagon nut.
Pulling off clutch disc
Note
If this version is the one without the 3 threads in the clutch disc, lever out the clutch disc carefully using 2 screwdrivers as illustrated.
Note
The three hexagon bolts of puller -V.A.G 1616/1- have 1/4" threads.
Pulling off poly V-belt pulley for magnetic clutch
–
Place hooks
-arrow-
as shown in illustration.
Note
If hook is placed on lower edge of poly V-belt pulley, there is a danger of damaging air conditioning system magnetic clutch -N25-.
–
Pull off poly V-belt pulley with a commercially available two-arm puller, e.g. Kukko 20-10 with 100 mm long hooks.
Pressing off ball bearing
Pressing in ball bearing
Pressing on poly V-belt pulley for air conditioning system magnetic clutch -N25-
Note
Set compressor in place flat, or there is a danger that poly V-belt pulley could deformed when pressed on.
–
Drive back threaded bush
-1-
.
Checking and adjusting clearance
–
Measure clearance with a depth gauge while repeatedly switching air conditioning system magnetic clutch -N25- on and off (applying a 12 V current).
t
Specification: 0.4 to 0.8 mm
–
If necessary, use spacers to adjust clearance. Pull off clutch disc to do this.
Note
t
The clearance must lie within permitted tolerances over the complete circumference.
t
The clearance can also be measured when the air conditioner compressor is installed.
t
If the clearance is outside of the specifications, remove the clutch disc and adjust the clearance by removing or adding spacers.
Heating, ventilation, air conditioning system
Heating, air conditioning
Air conditioner / Repair work on refrigerant circuit which may be performed only in suitable workshops by specially trained mechanics
Repairing Sanden air conditioning system magnetic clutch N25 with air conditioner compressor removed
Removing and installing the heating system heat exchanger >
< Repair work on refrigerant circuit which may be performed only in suitable workshops by specially trained mechanics