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Brakes, hydraulics, regulator, servo > < Hand brake lever: general assembly diagram
CII 41 HR TRW rear axle brake: assembly overview
CII 41 HR TRW rear axle brake: assembly overview
General indications → Chapter.
I - Assembly overview, front-wheel drive
II - Differences for all-wheel drive vehicles
   
1 - ABS rev. sensor
q   Removal and assembly, front-wheel drive → Chapter
q   Removal and assembly, four-wheel drive → Chapter
q   Before inserting sensor, clean interior of the hole and apply heat resistant paste to the bolts → Spare parts catalogue
2 - Allen screw, 8 Nm
3 - Interior notched-head bolt, 90 Nm and retighten 90°
q   Replace after each removal
q   Install and remove with -T10035- → Fig. plug insert .
4 - Wheel bearing housing
5 - Splash plate
6 - Hexagonal bolt, 9 Nm / Torx bolt, 12 Nm
q   The hexagonal M6x10 bolt has been changed to a Torx M6x12 bolt
q   Replace the hexagonal bolt with another hexagonal bolt and the Torx bolt with another Torx bolt.
7 - Wheel hub with wheel bearing
8 - Brake disc
q   Allocation, measurements, wear limits → Anchor
q   Do not separate the brake disks from the wheel hubs by force. If necessary, use an oxide solvent; otherwise the brake disks may be damaged.
q   To remove, extract the brake calliper, along with the hollow bolt, the hose and the ring tube.
q   Always replace by axles
9 - Star bolt -4 Nm
10 - Bolt
q   Only with front wheel drive
11 - Brake pads
q   Brake pad thickness, wear limit → Anchor
q   Check the thickness of the pads: → Booklet1
q   Removing and installing → Chapter
q   Always replace by axles
12 - Brake holder with different guide bolts and protective hoods
q   Delivered as assembled part, with sufficient grease on the guide pins
q   Fit the repair unit if protective hoods or guide bolts are damaged. Use the bag of grease attached to grease the guide bolts
q   Installation instructions: → Fig.
13 - Brake pad retention springs
q   Always renew when changing pads.
14 - Brake caliper
q   Do not disconnect brake hose when changing pads.
q   Piston diameter → Anchor
q   Removing and installing → Chapter
q   Repairs → Chapter
q   Following repair or replacement work, the handbrake cable should first be adjusted.
q   Adjusting handbrake → Chapter
15 - Flexible tube clip
16 - Brake line, 14 Nm
17 - Hexagonal bolt, self-locking - 35 Nm
q   Renew.
18 - Hand brake cable
q   Adjusting handbrake → Chapter
19 - Elastic hook
20 - Brake hose

   
Brake holder installation instructions:
1 - Shortest guide bolt with steps -arrows-, on input side.
2 - Longest guide bolt on output side.
3 - Vibration damper, on output side.
  N46-10095
Tool insert -T10035-
  W00-0946

Brakes, hydraulics, regulator, servo > < Hand brake lever: general assembly diagram