seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Vacuum pump for brake servo: removing and fitting (vehicles with diesel engines) > < Master brake cylinder: removing and installing
Brake servo: removing and installing
Brake servo: removing and installing
Special tools and workshop equipment required
   
t  Torque wrenches -SAT 8010-
  W00-2760
t  Plugs from repair kit 1 H0 698 311 A
Removing
–  With ignition switched off disconnect battery earth strap.
  Note!
To carry out this work it will be necessary to disconnect battery earth strap. For this reason it will be necessary to check whether the vehicle is fitted with a coded radio. If so, the anti-theft code must be previously recorded.
–  Disconnect clutch control cable: → Rep. Gr.30.
–  Separate flexible vacuum pipe from servo brake.
Vehicles with ABS
–  Remove control unit and hydraulic unit → Chapter.
Continued for all vehicles
–  Place a sufficiently large cloth which does not fray on the plenum chamber, engine and gearbox area.
–  Remove as much brake fluid as possible from the brake fluid deposit, using an an extraction bottle.
–  Disconnect the brake fluid level sender connector.
–  Remove the brake pipes from the master cylinder and seal the tubes with the caps Ref. no. 1 H0 698 311 A.
–  Separate the brake pedal from the servo brake → Chapter.
–  Remove brake servo from body.
–  Bring out the brake servo forwards along with the master cylinder and remove.
Installation
–  Install in reverse order.
The following points must be borne in mind for installation:
–  Make sure that the push rod is properly placed in the master cylinder on fitting this to the brake servo.
–  Bolt the master cylinder to the brake servo. Tightening torques: 20 Nm Replace after removing.
–  Bolt brake servo to body. Tightening torques: 20 Nm Replace after removing.
–  After installation, bleed the brake system of air → Chapter.
  N45-0039

Vacuum pump for brake servo: removing and fitting (vehicles with diesel engines) > < Master brake cylinder: removing and installing