Leon Mk1
Drive shaft with constant velocity joint VL90 and VL100 - Assembly overview |
1 - | Outer constant velocity joint |
q | Always replace completely |
q | Removing → Fig. |
q | Installation: insert into the complete half-shaft as far as possible by hitting with a plastic hammer. |
q | check → Chapter |
2 - | Bolt. |
q | Replace after each removal |
q | Hexagon bolt = 200 Nm + 180° further |
q | Loosening and tightening the hex bolt → Chapter |
WARNING
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3 - | Right hand driveshaft |
4 - | Clamp |
q | Replace after each removal |
q | Tension → Fig. |
5 - | Dust boot |
q | Ensure that there is no damage or cracks from friction |
q | Material: → Hytrel (polyelastomer) |
6 - | Clamp |
q | Replace after each removal |
q | Tension → Fig. |
7 - | Dished spring |
q | Installation position → Fig. |
8 - | Thrust washer |
q | Installation position → Fig. |
9 - | Circlip |
q | Replace after each removal |
q | Fit into the groove on the complete half-shaft |
10 - | Dustguard for constant velocity joint |
q | Material: → Hytrel (polyelastomer) |
q | Without breather hole |
q | Ensure that there is no damage or cracks from friction |
q | Separate from the constant velocity joint using an awl |
q | Apply lubricating grease → Parts catalogue to the sealing surface before connecting the dustguard to the constant velocity joint |
11 - | Clamp |
q | Replace after each removal |
q | Tension → Fig. |
12 - | Left hand driveshaft |
13 - | Locking plate |
14 - | Multi-point socket head bolt |
q | Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
M8 bolt: 40 Nm |
M10 bolt: 70 Nm |
q | Always replace bolts after dismounting |
15 - | Circlip |
q | Remove and install with circlip pliers -VW 161 A-. |
16 - | Seal |
q | The surface that is attached to the constant velocity joint should be free of grease and oil |
17 - | Inner constant velocity joint |
q | Always replace completely |
q | Pressing off → Fig. |
q | Pressing on → Fig. |
q | check → Chapter |
18 - | Dished spring |
q | Installation position → Fig. |