seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Repairing right flange shaft (from gearbox date 05?06?1) > < Dismantling and assembling differential
Dismantling and assembling bearing housing (through gearbox date 04 06 1)
   
Dismantling and assembling bearing housing (through gearbox date 04 06 1)
Special tools and workshop equipment required
t  Thrust plate -VW 401-
t  Thrust plate -VW 402-
t  Press tool -VW 407-
t  Press tool -VW 412-
t  Support rail -VW 457-
t  Assembly ring -VW 470/1-

   
t  Tube -VW 516-
t  Thrust plate -30-11-
t  Drift sleeve -40-21-
t  Tube -2040-
t  Thrust piece -2050-
t  Tube -3345-

   
t  Torque wrench -V.A.G 1331-
t  -1-Internal puller -Kukko 21/8-
t  -4-Counterhold -Kukko 22/2-
t  -1-Two arm puller -Kukko 20/10- with
t  Puller hooks Matra V/170

   
1 - Clutch housing
2 - Dowel sleeve
q   Qty. 2
q   Insert in clutch housing
3 - Dust plate
q   For flange shaft
q   Pulling off → Fig.
q   Pressing on → Fig.
4 - Hexagon bolt, 40 Nm
q   Qty. 4
q   Always renew
5 - Bearing housing
q   Removing and installing with gearbox installed → Chapter
6 - Retaining ring
q   Always renew
7 - Bearing
q   Will be destroyed during removal.
q   Removing → Fig. and → Fig..
q   Pressing in → Fig.
8 - Hexagon bolt, 15 Nm
q   Always renew
9 - Right flange shaft
q   Pressing out → Fig.
q   Pressing in → Fig.
10 - Sealing cover
11 - Right flange shaft, complete
q   Supplied as spare part with bearing and dust plate.
q   Pressing in complete right flange shaft → Fig..

   
Pulling dust plate -B- off flange shaft.
A - Two arm puller, e.g. Kukko 20/10, with Matra V/170 extractor hooks
  N39-0871
Pressing out flange shaft
–  First remove retaining ring on bearing.
  N39-0878
Pressing out flange shaft bearing
Bearing will be destroyed when pressed out.
–  Outer race (with rubber mounting) must be pulled out of bearing housing → Fig..
  N39-0879
Pulling bearing outer race (with rubber mounting) -C- out of bearing housing
A - Counter support, e.g. -Kukko 22/2-
B - Internal puller 56...70 mm, e.g. Kukko 21/8
  N39-0880
Pressing bearing into bearing housing
  N39-0881
Pressing flange shaft into bearing housing
–  Support bearing inner race with tube -2040- when pressing in flange shaft.
–  Install retaining ring.
  N39-0882
Pressing dust plate onto flange shaft
–  Press in new dust plate -1- to dimension -a- = 48.5 mm.
  N39-0883
Pressing new flange shaft complete with bearing -A- and dust plate into bearing housing
  N39-0887

Repairing right flange shaft (from gearbox date 05?06?1) > < Dismantling and assembling differential