Leon Mk2
| Assembly overview - input shaft |
Note| t | Place all bearings lubricated with grease on the input shaft. |
| t | Always renew deep groove ball bearing → Item. |
| 1 - | Clutch housing |
| 2 - | Cylindrical roller bearing |
| q | Pulling off → Fig. |
| q | Driving in → Fig. |
| q | Renewing together with cylindrical roller bearing inner race → Item |
| 3 - | Retaining ring |
| q | Insert in circumferential groove in clutch housing |
| 4 - | Retaining ring |
| q | Secures cylindrical roller bearing inner race |
| 5 - | Tapered roller bearing inner race |
| q | Driving out → Fig. |
| q | Driving in → Fig. |
| q | Renewing together with cylindrical roller bearing → Item |
| 6 - | Gear wheel for 4th gear |
| q | Driving out → Fig. |
| q | Driving in → Fig. |
| 7 - | Input shaft |
| 8 - | Needle bearing |
| q | For 5th gear |
| 9 - | Synchromeshed gear for 5th gear |
| 10 - | Wave spring washer |
| q | Only in conjunction with synchro ring made of brass |
| q | Allocate according to → Electronic parts catalogue „ETKA“ |
| 11 - | 5th gear synchro-ring |
| q | Made of brass or steel |
| q | Check for wear → Fig. |
| 12 - | Locking collar with synchro-hub for 5th and 6th gears |
| q | After removing retaining ring, press off with 5th gear synchromeshed gear → Fig.. |
| q | Dismantling → Fig. |
| q | Assemble the mobile element and synchromesh body → Fig. |
| q | Installation position → Fig. |
| q | Driving in → Fig. |
| 13 - | Retaining ring |
| 14 - | Needle bearing |
| q | For 6th gear |
| 15 - | 6th gear synchro-ring |
| q | Made of brass or steel |
| q | Check for wear → Fig. |
| 16 - | Wave spring washer |
| q | Only in conjunction with synchro ring made of brass |
| q | Allocate according to → Electronic parts catalogue „ETKA“ |
| 17 - | 6th speed selector gear |
| 18 - | Deep groove ball bearing |
| q | Always renew |
| q | After removing retaining ring, press off with 6th gear synchromeshed gear → Fig.. |
| q | Installation position → Anchor |
| q | Driving in → Fig. |
| 19 - | Retaining ring |
| 20 - | Gearbox housing |
| 21 - | Retaining ring |
| q | For deep groove ball bearing of input shaft |