SEAT Workshop Service and Repair Manuals

(with cylinder head installed)

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

• ◆ 2036 Valve assembly appliance with adapter plate 2036/1
• ◆ 3122B Plug spanner
• ◆ 3364 Puller
• ◆ 3365 Fitting tool
• ◆ VW 541/1A Valve lever with thrust piece VW 541/6
• ◆ VW 653/3 Pressure hose

• ◆ V.A.G 1331 Torque wrench (5...50 Nm)

Removing

• ‒ Remove camshafts .
• ‒ Remove roller rocker fingers together with support elements and place on a clean surface.
• ‒ Remove spark plugs with spark plug spanner 3122B.
• ‒ Set piston of appropriate cylinder to "bottom dead centre".

• ‒ → Set up valve assembly appliance 2036 with adapter plate 2036/1 and adjust mountings.
• ‒ Screw compressed air hose VW 653/3 into spark plug thread and apply a continuous pressure of
      min. 6 bar.
• ‒ Remove valve springs with valve lever VW 541/1A and thrust piece VW 541/6.

Note:

Tight cotters can be loosened by tapping lightly on the lever.

• ‒ Pull off valve stem seals with puller 3364.

Installing

• ‒ → To prevent damage to the new valve stem seals, place plastic sleeve -A- on valve stem.
• ‒ Oil sealing lip of valve stem seal -B- insert in fitting tool 3365 and carefully push into valve guide.
• ‒ Install camshafts => Page 15-65.