seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Camshaft seals: replacing > < Components overview
Valve seats: reworking
Valve seats: reworking
Special tools and workshop equipment required
t  Depth gauge
t  Valve seat machining device
  Note
t  When repairing engines with non-hermetic valves, it is not enough to rework the valve seats, seat the valves or replace both of them. The valve guides must also be checked for wear. This is particularly important on high mileage engines → Chapter.
t  Valve seats are only to be reworked to the extent required to yield a proper surface. Calculate the maximum permissible reworking dimension before reworking. If reworking dimension is exceeded, proper hydraulic valve lifter operation can no longer be guaranteed, so the cylinder head must be replaced.
Calculate the maximum permissable reworking dimension
–  Insert valve and press firmly against valve seat.
  Note
If the valve is to be renewed as part of a repair, use a new valve for the calculation.
   
–  Measure distance between end of valve stem and upper edge of cylinder head -1-.
–  Calculate maximum permissible reworking dimension from measured distance and minimum dimension.
Minimum measurements:
Outer inlet valves, outer 31.0 mm
Centre inlet valve 32.3 mm
Exhaust valve 31.9 mm
Measured distance minus minimum dimension = max. permissible machining dimension.
Example:
  N15-0438
Measured distance31.4 mm
Minimum dimension31.0 mm
Max. permissible reworking dim. → Note= 0.4 mm

1)  The maximum permissible reworking dimension is shown on illustrations as dimension “b”.
  Note
If the maximum permissible reworking dimension is 0 mm or less than 0 mm, repeat the measurement with a new valve. If the measured result with a new valve is again 0 mm or less than 0 mm, replace the cylinder head.
   
Intake valve seat: reworking
  N15-0096
toØ 26.2 mm
bMax. permissible reworking dim. → Note
c1,5 ... 1.8 mm
ZLower edge of cylinder head
α45° valve seating angle
β30° upper correction angle
γ60° lower correction angle

Exhaust valve seat: reworking
   
toØ 29.0 mm
bMax. permissible reworking dim. → Note
capprox. 1.8 mm
ZLower edge of cylinder head
α45° valve seating angle
β30° upper correction angle
γ60° lower correction angle

2)  Calculating max. permissible reworking dimension → Anchor
   

Camshaft seals: replacing > < Components overview