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Enginecrankshaft group, pistons > < Vehicles with air conditioning: additional instructions

Leon Mk2

Engine support rubber bearings: replacement
   
Engine support rubber bearings: replacement
Special tools and workshop equipment required
t  Torque spanners -SAT 8010-
t  Compression tool -T20090-
t  Attachment tool -U-30025E-
t  Pressure tool -U-40501-

Operation sequence
  Note!
To carry out this work it is necessary to disconnect battery earth strap. The vehicle should be checked for a fitted radio. If necessary, obtain the anti-theft code for the radio first.
–  Position the support device -U-30025E-.
–  Attach the shaft in the left ring of the cylinder head and slightly pre-stress the engine.
–  Remove the front support attachment from the engine assembly.
–  Remove the sub frame beam from the vehicle.
   
–  Use a lever to separate the washers from the separator sockets (replace damaged and/or bent washers).
–  Remove the separator sockets and the rubber bearings.
–  Fit new rubber bearings and insert the separator sockets as far as possible.
  V10-1337
–  Place the rubber bearing impregnated with soapy water into the pressure tool socket -U-40501-.
–  Position the pressure tool in the sub frame beam, as shown in the diagram.
  Note!
Take into account that the conical part of the expansion nut -T20090- must not be in contact with the socket.
–  Operate the nut -T20090- until the rubber bearing is in position.
  E10-0034
–  Position the washers -1- and fit the nut -T20090-, with the conical part facing the washer.
–  Operate the nut until the edge of the separator sockets is widened.
–  Fit the sub frame beam and tighten. Tightening torque: 60 Nm
  E10-0035

Enginecrankshaft group, pistons > < Vehicles with air conditioning: additional instructions