Leon Mk2
| Assembly overview |
| 1 - | Upper protection element for the notched belt |
| 2 - | Principal notched belt: |
| q | Mark direction of rotation before removing |
| q | Check for wear |
| q | Do not kink |
| q | Notched belt routing → Fig. |
| q | removing, installing and tensioning → Chapter |
| 3 - | Notched belt secondary branch |
| q | Mark direction of rotation before removing |
| q | Check for wear |
| q | Do not kink |
| q | removing, installing and tensioning → Chapter |
| 4 - | 10 Nm |
| 5 - | Camshaft housing cover |
| 6 - | 10 Nm |
| 7 - | Cable guide |
| q | Tighten the camshaft housing to a torque of 8 Nm |
| 8 - | Head bolts, 6 Nm |
| q | For other versions |
| 9 - | Pipe for coolant |
| 10 - | Hall sender -G40- |
| 11 - | O-ring |
| q | Replace. |
| 12 - | Bracket |
| 13 - | Roller rocker arms |
| q | Check that the roller bearings turn smoothly |
| q | Oil contact surface |
| q | ?When installing, secure to support element using securing clip. |
| 14 - | Attachment rings |
| 15 - | 20 Nm |
| 16 - | Pins |
| 17 - | Supporting element |
| q | Do not mix them up |
| q | With hydraulic valve clearance compensation. |
| q | Oil contact surface |
| q | Before installing, check camshaft axial clearance → Fig. |
| 18 - | Cylinder head bolt |
| q | Replace. |
| q | Follow installation instructions and sequence when loosening and tightening → Chapter |
| 19 - | Oil pressure switch -F1-, 25 Nm |
| q | check → Chapter |
| q | In case of leakage, cut out and replace sealing ring |
| 20 - | Cylinder head gasket |
| q | Replace. |
| q | Metal gasket |
| q | Renew coolant after replacing cylinder head gasket |
| 21 - | Cylinder head |
| q | removing and installing → Chapter |
| q | Check for deformations → Fig. |
| q | The sealing surfaces in contact with the camshaft housing must be free of oil and grease |
| q | Renew coolant after replacing cylinder head gasket |
| 22 - | Tension roller of the derived branch of the notched belt. |
| q | check → Chapter |
| q | Tension the notched belt. → Chapter |
| 23 - | 20 Nm |
| 24 - | Rear notched belt guard |
| 25 - | Camshaft housing |
| q | removing and installing → Chapter |
| q | Remove any sealant remains. |
| q | Carefully clean the contact surfaces making sure that they are free of oil and grease |
| q | Before fitting, apply sealant -D 188 003 A1-. |
| q | When installing fit vertically from above onto studs and dowel pins |
| 26 - | 10 Nm + retighten 1/4 turn (90º) |
| q | Replace. |
| q | Tighten from centre outwards |
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