Leon Mk2
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1 - | Electronic pressure limiter valve for supercharger -N75- |
q | Mounted on the turbocharger → Fig. |
2 - | Turbocompressor air recirculation valve -N249- |
q | Mounted on the turbocharger → Fig. |
3 - | Motronic control unit -J220- |
q | Removing and fitting → Chapter |
4 - | Ignition coils with output stage |
q | Ignition coil 1 with output stage -N70- |
q | Ignition coil 2 with output stage -N127- |
q | Ignition coil 3 with output stage -N291- |
q | Ignition coil 4 with output stage -N292- |
q | Removing and fitting → Chapter |
q | The ignition coils must be removed from the cylinder head with the extractor -T40039- |
5 - | Lambda probe -G39- and Lambda probe heating -Z19-, 55 Nm |
q | Location → Fig. |
q | Fitting location for connector → Fig. |
q | Installing and removing: |
q | The screw thread on the new lambda probe is coated with a special paste; the paste must not get into the slots on the probe body |
q | When reusing the old lambda probe lubricate the thread with high-temperature lubricant; the paste must not get into the slots on the probe body; high-temperature lubricant → parts catalogue |
q | Connector colour: black |
6 - | Fuel pressure sender, low pressure -G410- |
q | Tightening torque: 15 Nm. |
7 - | Fuel pressure regulator valve -N276- |
8 - | Valve 1 for variable distribution -N205- |
q | Removing and fitting → Chapter |
9 - | Coolant temperature sensor -G62- |
q | → Fig. |
10 - | 6-pin connector |
q | For the lambda probe -G39- and lambda probe heating -Z19- (black) → Fig. |
11 - | Single piston high pressure pump |
q | Removing and fitting → Chapter |
12 - | Coolant temperature sender (radiator outlet) -G83- |
q | → Fig. |
13 - | Intake manifold flap motor -V157- withintake manifold flap potentiometer -G336-: |
q | After removing or replacing the fuel distributor, the intake manifold flap potentiometer -G336- must be re-adapted to the engine control unit -J220-Diagnosis system for vehicles and service information -VAS 5052-“Guided functions” |
q | Removing and installing → Chapter |
14 - | Solenoid valve 1 for active carbon filter -N80- |
15 - | Connector |
q | For the Hall sender -G40- and the fuel pressure sender -G247- |
q | Location → Fig. |
16 - | Supercharging pressure sender -G31- |
q | Location → Fig. |
17 - | Engine speed sender -G28- |
q | Location → Fig. |
18 - | 8-pin connector for injectors |
q | Location → Fig. |
19 - | Throttle valve control mechanism -J338- |
q | With activation of the Throttle valve control(electric accelerator control) -G186-, Angle senders -1- for throttle valve control (electric accelerator control) -G187- and Angle sender-2- for throttle valve control (electric accelerator control) -G188- |
q | After replacing the throttle valve control unit -J338-, the Motronic control unit -J220- → Vehicle diagnosis, testing and information system VAS 5051 must again be adapted, or else to the guided functions. |
20 - | Intake air temperature sender -G42- |
21 - | Fuel pressure sender -G247- |
q | Tightening torque: 22 Nm. |
q | Location → Fig. |
22 - | Hall sender -G40- (camshaft position sensor) |
q | Connector → Fig. |
A - | Diagnosis connector |
q | On the roller muffler, on the driver's side |
B - | Air mass gauge -G70- |
q | In air cleaner upper part → Fig. |
q | Removing and installing air mass meter -G70- → Chapter |
C - | Fuel pump control unit -J538- |
q | → Fig. |
q | If the Fuel pump control unit -J538- is replaced, a basic adjustment must be completed → Vehicle diagnosis, testing and information system VAS 5051. |
D - | Warning light “EPC” |
q | On the instrument panel |
E - | Exhaust emissons warning light “MIL” |
q | On the instrument panel |
F - | Lambda probe after catalytic converter -G130- and Heater for lambda probe 1, after the catalytic converter -Z29- |
q | Location → Fig. |
q | The screw thread on the new lambda probe is coated with a special paste; the paste must not get into the slots on the probe body |
q | When reusing the old lambda probe lubricate the thread with high-temperature lubricant; the paste must not get into the slots on the probe body; high-temperature lubricant → parts catalogue |
G - | Brake light switch - F- and brake pedal switch -F63- |
q | On the brake pump → Fig. |
H - | Accelerator pedal position sender -G79- and accelerator pedal position sender 2 -G185- |
q | On the accelerator pedal (both senders are located in the housing) |
q | Removing and fitting → Chapter |
q | Location → Fig. |
I - | Clutch position sender -G476- |
q | Location → Fig. |
J - | Relay for voltage supply terminal 30 -J317- |
q | Location → Fig. |
K - | Refrigerant fan control unit -J293- |
q | In the left-hand fan of the radiator (according to direction of travel) |
L - | Injectors |
q | In the fuel rail line (common channel) |
q | Removing and fitting → Chapter |
q | Cylinder 1 injector -N30- |
q | Cylinder 2 injector -N31- |
q | Cylinder 3 injector -N32- |
q | Cylinder 4 injector -N33- |
q | Teflon seal in the injector: replacing → Chapter |
q | Cleaning injectors → Chapter |
q | The injectors concerned are high pressure injectors. These inject fuel directly into the cylinder at high-pressure (about 120 bar maximum). |
M - | 3-contact connector for Knock sensor I -G61- |
q | Location → Fig. |
N - | 3-pin connector for Knock sensor II -G66- |
q | Location → Fig. |
O - | Knock sensor I -G61- |
q | For cylinder 1 and 2 |
q | Tightening torque: 20 Nm. |
q | Location → Fig. |
P - | Knock sensor 2 -G66- |
q | For cylinder 3 and 4 |
q | Tightening torque: 20 Nm. |
q | Location → Fig. |
Q - | Oil pressure sender -G10- |
q | Location → Fig. |