seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Cooling system: checking the seal > < Removing and installing coolant pipe
Radiator: Removing and installing.
Radiator: Removing and installing.
t  Removing → Anchor
t  Installing → Anchor
t  Tightening torques → Anchor
Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.
Special tools and workshop equipment required
   
t  Collecting tray -T20173-, see equivalent → Anchor
  W00-2455
t  Base -T20174-, see equivalent → Anchor
Removing
  Note
Collect drained coolant in a clean container for re-use or disposal.
  WARNING
Hot vapour/hot coolant may escape when opening expansion tank. Cover cap with cloth and open carefully.
–  Open the cap of the coolant expansion tank.
  W00-2456
Engine code letters BJB, BKC, BXE, BXF
–  Pull the oil dipstick -1- out of the guide tube.
–  Lift the engine cover by the sides -arrows 2- and pull it out forwards -arrow 3-.
–  Replace the oil dipstick in the guide tube.
  E10-10002
Select engine identification letters BLS
–  First remove the outer cover -1- and then the inner cover -2- upwards equally.
  E10-10038
Continued for all vehicles
–  Remove air intake hose -arrow- from between lock carrier and air filter housing.
  A17-0399
–  Unscrew air duct at lock carrier -arrows-.
  A10-1849
–  Remove central noise insulation -Attachment parts 1 ... 3-.
–  Remove left-hand air duct hose.
  A10-1565
Engine code letters BJB, BKC, BXE, BXF
–  Remove connector -2- on the coolant temperature sender -G83- at the radiator outlet.
Continued for all vehicles
–  Drain coolant → Chapter.
–  Bring lock carrier into service position with mechanical components: → General body repairs, exterior; Rep. gr.50
  A19-0564
–  Detach upper coolant hose -arrow- from radiator.
  A10-1580
–  Pull out the plug -1-.
–  Loosen the bolts for the ventilator cowl -arrows- and remove the ventilator cowl downwards.
  A19-0473
–  Unscrew bolts -arrows- of the radiator.
–  Lift the radiator slightly then extract it downwards.
Installing
Continue the installation in the reverse order of removal sequence, observing the following:
  Note
t  Renew seals and O-rings.
t  Secure all hose connections with the correct hose clips (same as original equipment) → Electronic spare parts catalogue.
–  Fit the supercharger air system hoses and observe the assembly instructions → Chapter.
–  Install lock carrier: → General body installation work, exterior; Rep. gr.50
–  Fill up coolant → Chapter.
Tightening torques
  A19-0487
ComponentNm
Radiator to charge air cooler5
Fan cowl to radiator5

   

Cooling system: checking the seal > < Removing and installing coolant pipe