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Fitting the filling reservoir > < Vane pump, hydraulic piping and reservoir up to year 2000 models: assembly overview
Vane pump with hydraulic piping from year 2001 models onwards: assembly overview
   
Vane pump with hydraulic piping from year 2001 models onwards: assembly overview
No repairs have been defined for the hydraulic pump. In the event of any anomaly, its cause must be determined by performing pressure and leak tests and consulting the running gear fault location programme no. 10. Replace the vane pump if faulty.
  Note
t  Spare pumps do not come with oil. Therefore, they must be filled with hydraulic oil -G 002 000- and turned by hand before fitting them. Otherwise, problems and noise may occur during vehicle operation.
t  Oil type: hydraulic oil -G 002 000-
t  Amount of oil in the system: approx. 1 litre
This breakdown is valid for all left-hand drive and right-hand drive vehicles
1 - Pressure piping
2 - Bolt
Tightening torque:
4-cylinder engine, 20 Nm
6-cylinder engine, 35 Nm
3 - Fastening bracket
After securing it, the bracket must be against the engine support foot
4 - Blind rivet
5 - Support
q   On the longitudinal member
6 - Return hose
7 - Longitudinal member
8 - Hexagonal bolt, 20 Nm
9 - Battery compartment
10 - Support
q   In the battery compartment
11 - Filling reservoir
12 - Return pipe, 12 Nm
q   Made of aluminium for left-hand drive vehicles
q   Made of steel for right-hand drive vehicles
13 - Pressure pipe, 30 Nm
14 - Hexagonal bolt, 10 Nm
15 - Coolant pipe
16 - Hollow screw, 40 Nm
q   Assembly notes for → Fig. and → Fig.

   
Assembly notes for pressure pipe
Vehicles with 4-cylinder engine
  Note
The limit bracket of the pressure pipe -arrow- must rest against the vane pump casing when the hollow screw is tightened.
1 - Hollow screw → Chapter
2 - Seals
3 - Pressure pipe with limit bracket
4 - Clamp; screw clamps are supplied as spare part
5 - Suction pipe; the colour mark -arrow- must coincide with the mark on the hose of the pump -arrow A-
  N48-0186
Assembly notes for pressure pipe
Vehicles with 6-cylinder engine
  Note
The limit bracket -arrow- must rest against the vane pump casing when the hollow screw is tightened.
  N48-0187

Fitting the filling reservoir > < Vane pump, hydraulic piping and reservoir up to year 2000 models: assembly overview