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Skoda Workshop Service and Repair Manuals

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Tightening torques > < Securing the engine to the assembly stand

Fabia Mk2

Install
Install
Installation is performed in the reverse order, pay attention to the following points:
  Note
t  When performing installation work replace the self-locking nuts and screws.
t  Replace screws which have been tightened to a torquing angle as well as gasket rings and seals.
t  All cable straps should be fitted on again in the same place when installing.
t  Secure all hose connections with corresponding hose clips.
Vehicles fitted with a manual gearbox
  Note
Clean the drive shaft serration and hub serration on used clutch discs, remove corrosion. Apply to the serration a very thin layer of grease -G 000 100-. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease so that it does not get onto the friction surfaces of the clutch.
–  Inspect clutch release bearing for wear, replace if necessary.
–  Grease the clutch release bearing and guide bushing for release bearing with grease -G 000 100-.
Continued for all vehicles
–  Check whether the dowel sleeves for centering the gearbox are present in the cylinder block, insert if necessary.
   
–  Insert intermediate plate on sealing flange and push onto the dowel sleeves -arrows-.
–  Attach gearbox to engine → Gearbox; Rep. Gr.34.
–  When swiveling the unit, ensure adequate clearance particularly to the drive shafts.
–  Align the engine and gearbox mounting so that it is stress-free through tapping movements.
  Note
Tightening order and tightening torques of screws for assembly bracket → Chapter.
–  Install drive shafts → Chassis; Rep. Gr.40.
–  Install pre-exhaust pipe.
t  Vehicles with engine identification characters BTS: → Chapter
t  Engine identification characters CFNA: → Chapter
Vehicles with air conditioning
–  Install AC compressor at holder → Heating, Air Conditioning; Rep. Gr.87.
–  Install the V-ribbed belt → Chapter.
Continued for all vehicles
–  Electrical connections and proper routing → Electrical System; Rep. Gr.97.
Vehicles fitted with a manual gearbox
–  Install slave cylinder → Gearbox; Rep. Gr.30.
–  Attach shift mechanism → Gearbox; Rep. Gr.34.
Vehicles with automatic gearbox
–  Attach the selector lever control cable at the gearbox → Gearbox; Rep. Gr.34.
Continued for all vehicles
–  Install air filter → Chapter.
–  Top up coolant → Chapter.
–  Adapt the 4AV control unit to the throttle valve control unit -J338- → Vehicle diagnosis, testing and information system VAS 5051.
–  Interrogate fault memory, rectify any faults existing and erase the fault memory → Vehicle diagnosis, testing and information system VAS 5051.
–  Perform a test drive.
–  Interrogate fault memory, rectify any faults existing and erase the fault memory → Vehicle diagnosis, testing and information system VAS 5051.
  S10-0221

Tightening torques > < Securing the engine to the assembly stand