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Skoda Workshop Service and Repair Manuals

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Removing and installing the sender for fuel gauge displayG > < Testing fuel pump

Fabia Mk2

Removing and installing fuel delivery unit
Removing and installing fuel delivery unit
Special tools and workshop equipment required
t  Wrench for union nut -MP 1-227 (3217)-
t  Fuel extraction device, e. g. -VAS 5190-
Conditions
l  The fuel tank must not be more than 3/4 full.
l  Ignition is switched off and ignition key is withdrawn.
Removing
  Note
t  Empty the fuel tank if necessary → Chapter.
t  Observe the safety instructions before starting fitting work → Chapter.
t  Observe rules for cleanliness → Chapter.
Vehicles Fabia II
–  Position right rear seat vertically → Body Work; Rep. gr.72.
Vehicles Roomster
–  Fold the rear seats forward and position the middle and rear seat vertically → Body Work; Rep. gr.72.
Continued for all vehicles
–  Remove the cover of the fuel delivery unit under the mat.
–  Unplug the 4-pin plug from the fuel delivery unit.
  WARNING
The fuel system is under pressure! Place a clean cleaning cloth around the connection point before detaching hose connections. Reduce pressure by carefully removing the hose.
  Note
Press together the securing ring on the front side of the angular connection in order to unlock the fuel line.
   
–  Remove feed line (black) -2- and return-flow line (blue) -1- from the flange of the delivery unit. To do so press the release buttons.
  A20-0096
–  Unscrew union nut with wrench for union nut -MP 1-227 (3217)-.
–  Pull the fuel delivery unit and the gasket ring out of the opening of the fuel tank.
  Note
The old delivery unit must be emptied before disposing of it if it should be replaced.
Install
–  The fuel delivery unit is installed in the reverse order. Pay attention to the following:
  Note
t  When installing, ensure that the float arm of the sender for fuel gauge display -G- is not bent.
t  Insert the new dry gasket ring into the opening of the fuel tank and moisten only from the inside with fuel for installing the fuel delivery unit.
  S20-0054
t  Pay attention to installed position of flange of fuel delivery unit: The marking on the flange must be aligned with the marking on the fuel tank -arrows-.
t  Do not interchange feed line and return-flow line.
t  Make sure the fuel lines fit tightly.
t  After installing the fuel delivery unit, check whether the feed, return-flow and vent lines are clipped in place on the fuel tank.
  A20-0096

Removing and installing the sender for fuel gauge displayG > < Testing fuel pump