skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Removing and installing upper part of collecting intake manifold > < Disassembling and assembling piston and conrod
Removing and installing cylinder head
Removing and installing cylinder head
Removing and installing timing belt → Chapter.
Testing compression pressure → Chapter.
  Note
t  Always replace cylinder head bolts.
t  Always replace self-locking nuts.
t  Always replace the seals and gaskets during assembly work.
t  When installing an exchange cylinder head with the camshaft installed, it is necessary to oil the contact surfaces between bucket tappets and the cam track after installing the head.
t  Do not remove the plastic bases supplied as a protection for the open valves until just before fitting on the cylinder head.
t  If the cylinder head is replaced, the system must be completely filled with fresh coolant.
t  Cylinder heads with cracks between the valve seats or between a valve seat ring and the spark plug thread may continue to be used without any reduction in life provided these are slight initial cracks which are not more than 0.3 mm wide, or cracks exist only at the first 4 turns of the spark plug thread.
   
1 - 15 Nm
2 - 20 Nm
3 - Rear timing belt guard
4 - Cylinder head
q   after replacing fill entire system with fresh coolant
q   removing → Chapter
q   check for distortion → Chapter
q   rework → Chapter
q   installing → Chapter
5 - Cylinder head bolt
q   replace
q   pay attention to order for slackening → Anchor
q   pay attention to order for tightening → Anchor
6 - Oil separator
7 - Gasket for cylinder head cover
q   replace if damaged
q   before fitting, coat surface of cylinder head cover and cylinder head surface with -D 454 300 A2-
8 - Reinforcing strip
9 - Cylinder head cover
q   removing and installing → Chapter
10 - 10 Nm
11 - Upper part of collecting intake manifold
q   removing and installing → Chapter
q   with variable intake manifold changeover
q   Check function of variable intake manifold changeover → 1.6 ltr./74kW engine, Simos 2 Injection and ignition system ; Rep. Gr. 24
12 - Cap
13 - Gasket
14 - Breather housing
q   remove cylinder head cover → Item for removing, release spring ends and turn breather housing to the left
15 - Gasket
q   replace if damaged
16 - Support
17 - Gasket
q   replace if damaged
18 - Lower part of collecting intake manifold
19 - Gasket
q   replace
20 - Screw plug - 15 Nm
q   replace
21 - Gasket ring
q   replace
22 - Flange
23 - Gasket
q   replace
24 - Lifting eye
25 - Cylinder head gasket
q   replace → Chapter

   

Removing and installing upper part of collecting intake manifold > < Disassembling and assembling piston and conrod