skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Disassembling and assembling top part of intake manifold > < For vehicles 08.97 ?
Removing and installing parts of the injection system
Removing and installing parts of the injection system
  Note
t  Removing and installing engine covers → Chapter.
t  Components marked with an * are checked by the self-diagnosis → Chapter.
t  Components marked with ** can be tested with the final control diagnosis → Chapter.
   
1 - Control unit for Simos 2 -J361 -*
q   Fitting location: in plenum chamber
q   Checking voltage supply → Chapter
q   replace → Chapter
2 - Connector, 28 pin
q   Insert or remove plug when the ignition is switched off
q   unlock to remove
3 - Connector, 52 pin
q   Insert or remove plug when the ignition is switched off
q   unlock to remove
4 - Air intake hose
5 - To oil filler inlet
6 - Air mass meter -G70-* with intake air temperature sender - G42-*
q   up to model year 1997, the intake air temperature sender -G42- is a separate component part
q   Testing the air mass meter → Chapter
q   Test intake air temperature sender → Chapter
7 - Air filter
q   disassembling and assembling → Chapter
8 - 6 Nm
9 - 10 Nm
10 - Cable strap
q   for cable rail Pos. 41
11 - 3 Nm
12 - Bottom part of intake manifold
13 - Feed line
q   secure with spring strap clamps
q   from fuel filter: → 1.6 ltr./74 Engine, Mechanics → Rep. Gr.20
14 - Return-flow line
q   secure with spring strap clamps
q   to fuel delivery unit in fuel tank
15 - Fuel distributor
q   disassembling and assembling → Chapter
16 - Connector
q   3-pin
q   for hall sender -G40-
17 - 15 Nm
18 - Connector
q   4-pin
q   for coolant temperature sender - G62-
q   Contacts 1 and 3 gilded
19 - Coolant temperature sender -G62-*
q   blue
q   for engine control unit
q   with coolant temperature gauge sensor -G2-
q   check → Chapter
q   before removing, reduce pressure in cooling system if necessary
20 - Split pin
q   check tightness
21 - O-ring
q   replace if damaged
22 - Engine speed sender -G28-*
q   check → Chapter
23 - Gasket ring
q   replace
24 - Connector
q   black, 2 pin
q   for injection valves (-N30-...N33)
25 - Connector
q   black, 2 pin
q   for variable intake manifold changeover valve -N156-
26 - Gasket ring
if no stops are present for correct gasket ring position at the bottom part of the intake manifold:
q   Stick gasket ring with glue -D 000 801- and hardener -D 000 802- to the bottom part of the intake manifold.
q   Fitting position: → Fig.
27 - 3-pin connector
q   grey
q   for engine speed sender
q   Fitting location → Chapter
28 - 4-pin connector
q   black
q   for lambda probe and heating for lambda probe
q   Contacts 3 and 4 gilded
q   Fitting location → Chapter
29 - Lambda probe -G39-* 50 Nm
q   grease the thread with “G 052 112 A3”; “G 052 112 A3” must not get into the slots of the probe body
q   Checking lambda control → Chapter
q   Voltage supply of the heating for lambda probe via fuel pump relay -J17-
q   Check heating for lambda probe → Chapter
q   Fitting location → Chapter
30 - Support
q   between intake manifold and cylinder head
31 - Rubber bush
32 - Washer
33 - 8 Nm
34 - to heat exchanger
35 - from the expansion reservoir
36 - Connector
q   8-pin
q   contacts gold-plated
q   for throttle valve control unit -J338-
37 - to activated charcoal filter system solenoid valve 1 -N80-**
q   Activated charcoal filter system: → 1.6 ltr./74 kW Engine, Mechanics → Rep. Gr.20
38 - To the brake servo unit
39 - Top part of intake manifold
q   with variable intake manifold changeover
q   disassembling and assembling → Chapter
40 - Body-bound rivet
41 - Cable rail

   
Fitting location: stops for gasket ring at the bottom part of the intake manifold -arrows-
If no stops are present at the bottom part of the intake manifold, stick the gasket ring with glue -D 000 801- and hardener - D 000 802- to the bottom part of the intake manifold.
  N24-0896

Disassembling and assembling top part of intake manifold > < For vehicles 08.97 ?