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Checking the exhaust system for leaks >
< Replace front and rear silencer
Octavia Mk1
Drive unit
1.8 ltr./92 kW Engine - Mechanical Components
Exhaust system / Removing and installing parts of the exhaust system
Aligning exhaust system free of stress
Aligning exhaust system free of stress
Aligning exhaust system free of stress
Special tools and workshop equipment required
t
Torque wrench 5...50 Nm (e.g. - V.A.G 1331 -)
Procedure
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The exhaust system is aligned when cold.
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Shop-make tool from an M10 bolt to the dimensions stated for aligning the exhaust system.
t
Dimension x = 4 mm
t
Dimension y = 25 mm
Note
A second person is required for aligning the exhaust system.
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Slacken bolted connections of clamping sleeve between catalytic converter and front silencer.
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Insert shop-made tool through the rear hole
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of the tunnel bridge, the flat side points toward the hanger pin of the exhaust system.
Note
The exhaust system is pretensioned in the direction of travel when the shop-make tool is inserted.
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Align rear silencer horizontally:
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The hanger pin at the exhaust pipe must be parallel to the tunnel bridge (dimension x on left and right identical).
Note
On vehicles with separation point
→ Chapter
inspect horizontal position of rear silencer additionally at tail pipes.
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Position clamping sleeve with a distance of about 5 mm to the line of the marking “A”
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and tighten evenly to 40 Nm in the horizontal position.
Drive unit
1.8 ltr./92 kW Engine - Mechanical Components
Exhaust system / Removing and installing parts of the exhaust system
Aligning exhaust system free of stress
Checking the exhaust system for leaks >
< Replace front and rear silencer