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Skoda Workshop Service and Repair Manuals

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Repairing the two-mass flywheel (TMS) > < Bleeding the clutch system

Octavia Mk1

Repairing the clutch
Repairing the clutch
Special tools and workshop equipment required
t  Grease -G 000 100-
t  Counterholder -MP1-223 (3067)-
t  Centering mandrel -MP3-475 (3190)-
(Gearbox removed)
  Note
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose.
t  Assign the clutch disc and pressure plate in accordance with engine identification characters → Electronic Catalogue of Original Parts.
1 - Flywheel
–  make sure the centering pins are tight
–  The locating face for the clutch lining must be free from grooves, oil and grease
–  removing and installing → Relevant Engine, Mechanics → Rep. Gr.13.
2 - Clutch disc
–  Diameter → Chapter
–  pay attention to correct installation position
–  center → Fig.
–  slightly grease the serration
  Note
Clean the drive shaft serration and hub serration on used clutch discs. Remove corrosion and only apply a very thin layer of grease -G 000 100- on the drive shaft serration. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
3 - Pressure plate
–  removing and installing → Fig.
–  Check the extremities of the membrane spring → Fig.
  Note
The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
4 - Screw, 20 Nm
–  Release or tighten gradually and crosswise
  S30-0026
Center the clutch disc and remove and install the pressure plate
–  Release and tighten screws gradually and crosswise.
–  When removing inverse the position of the pressure pad -MP1-223-.
  Note
The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel before the screws are inserted. Never tighten the pressure plate screws in the opposite direction, as otherwise the centering pins and centering holes may be damaged.
  S30-0016
Check the extremities of the membrane spring
Wear is allowed up to half the membrane spring thickness.
  V30-0094

Repairing the two-mass flywheel (TMS) > < Bleeding the clutch system