Skoda Workshop Service and Repair Manuals

Repair clutch housing, as of gearbox manufacturing date 19 05 3 Special tools and workshop equipment required t  Pressure spindle -MP3-423 (VW 407)- t  Drift -T10168- t  Thrust piece -T40008- t  Interior extractor 14.5...18.5 mm, e.g. -Kukko 21/2- t  Interior extractor 23.5...30 mm e.g. -Kukko 21/4- t  Countersupport e.g. -Kukko 22/1- t  Countersupport e.g. -Kukko 22/2-

1 -

Bushing

q	for selector rods

q	removing → Fig.

q	inserting → Fig.

2 -	Shaft for reverse gear shift fork

q	Shaft cannot be removed with workshop tools

q	When using a new clutch housing a new shaft must be pressed in → Fig.

3 -	Needle bushing

q	for reverse shaft

q	replace after each disassembly → electronic catalogue of original parts

q	removing → Fig.

q	installing → Fig.

4 -	Fitting sleeve

q

2 pieces

5 -	Clutch housing

q	in case of replacement → Chapter

6 -	Gasket ring for drive shaft

q	removing → Fig.

q	installing → Fig.

7 -	Oil line part

q	is only fitted on vehicles with four-wheel drive

q	release with a screwdriver

q	fits in one position only

8 -

Washer

q	for differential gear

q	assign according to the → Electronic catalogue of original parts.

q	Fitting location: if a shoulder is present on the inside diameter, it points away from the outer ring/tapered-roller bearing Pos. 9

9 -	Outer ring/tapered-roller bearing

q	for differential gear

q	removing and installing → Chapter and/or → Chapter

q	when replacing: Set the differential gear → Chapter

10 -	Oil deflecting washer

q	Fitting position: The shoulder on the hole points to the output shaft

11 -	Outer ring/tapered-roller bearing

q	for output shaft gears 1 through 4

q	removing and installing → Chapter

q	when replacing: Set output shaft gears 1 through 4 → Chapter

12 -	Outer ring/tapered-roller bearing

q	for output shaft 5th/6th gear and reverse gear

q	removing and installing → Chapter

q	when replacing: Set output shaft 5th/6th gear and reverse gear → Chapter

13 -

Washer

q	for output shaft 5th/6th gear and reverse gear

q	always 0.65 mm thick

14 -	Cylindrical-roller bearing

q	for drive shaft

q	removing and installing → Chapter

15 -

Magnet

q	is held in position by the separator surface of the housing

16 -

Cap

q	not fitted to all clutch housings

Remove bushing for gear shift rod A -  Countersupport, e.g. -Kukko 22/1- B -  Interior extractor 14.5...18.5 mm, e.g. -Kukko 21/2-   Note After removing the bushing check for damage, if necessary replace.

Drive in the bushing for the shift rod up to the stop of the tool

Removing needle bushing from clutch housing A -  Countersupport, e.g. -Kukko 22/2- B -  Interior extractor 23.5...30 mm, e.g. -Kukko 21/4-   Note The needle bushing is damaged when removed and must be replaced.

Pressing in needle bushing -A- in the clutch housing –  During press-in procedure, position the thrust washer -B- of the reverse shaft onto the needle bushing.

Removing gasket ring for drive shaft –  Carefully lever out gasket ring with screwdriver.   Note t  Do not damage contact surface for shaft seal on the drive shaft. t  The gasket ring can also be removed with the extraction hook -T20143/1 -.

Insert the gasket ring for the drive shaft until flush

Press shaft for reverse gear shift fork into the clutch housing