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Clutch control > < Repairing clutch

Roomster

Repairing clutch control
Repairing clutch control
Special tools and workshop equipment required
t  Grease -G 000 100-
   
1 - Clutch release bearing
q   Do not wash the bearing, just wipe clean
q   replace noisy bearings → Electronic Catalogue of Original Parts
q   removing and installing → Fig.
q   remove and install together with the clutch release lever -Pos. 3- and guide bushing -Pos. 5- → Fig.
q   Grease contact surfaces on the clutch release lever with grease -G 000 100-
2 - 5 Nm + torque a further 90°
q   always replace → Electronic Catalogue of Original Parts
3 - Clutch release lever
q   remove and install together with the clutch release lever -Pos. 1- and guide bushing -Pos. 5- → Fig.
q   Original grease must be removed from the contact surface of the clutch release lever
q   Grease contact surface on the ball stud with grease -G 000 100-
4 - Retaining spring
q   attach to clutch release lever
5 - Guide bushing for clutch release bearing
q   removing and installing → Fig.
q   remove and install together with the clutch release lever -Pos. 3- and clutch release bearing -Pos. 1- → Fig.
q   Grease guide bushing in the area of the release lever with grease -G 000 100-
6 - Gasket ring for drive shaft
q   replace → Chapter
7 - Ball stud, 20 Nm
q   Original grease must be removed from the contact surface of the clutch release lever
q   grease with grease -G 000 100-
8 - Gearbox
9 - 20 Nm
10 - Support
11 - Slave cylinder
q   removing and installing → Chapter
q   Grease tappet head with grease -G 000 100-

   
Remove and install the clutch release lever together with the release bearing and guide bushing
–  Release screws -arrows-.
–  Separate the clutch release lever together with the release bearing and guide bushing from the drive shaft and ball stud.
Installation is carried out in the reverse order.
  S30-0047
Removing and installing the guide bushing
–  Rotate the guide bushing -3- opposite the release bearing -2- by approx. 90° in the -direction of the arrow- until the catch pegs of the guide bushing are aligned with the slots -4- of the release bearing.
–  In this position remove the guide bushing from the release bearing.
Installation is carried out in the reverse order.
  S30-0044
Removing and installing the release bearing
–  Press the catch pegs -arrows- together and remove the release bearing -A- from the clutch release lever.
–  To install, press the release bearing -A- into the clutch release lever until the catch pegs -arrows- lock into position.
  S30-0056

Clutch control > < Repairing clutch