Forester F4-2.5L SOHC (2004)
10. Align the alignment marks, and then install the trunnion shaft
11. Fill 100 to 110 g (3.53 to 3.88 oz) of specified grease into the interior of AAR outer race.
12. Apply a coat of specified grease to the free ring and trunnion.
13. Align the alignment marks on shaft and outer race, and then install the outer race.
14. Apply an even coat of the specified grease 30 to 40 g (1.06 to 1.41 oz) to the entire inner surface of boot.
15. Install the AAR boot taking care not to twist it.
NOTE:
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The inside of the larger end of AAR boot and boot groove shall be cleaned so as to be free from grease and other substances.
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When installing the AAR boot, position the outer race of AAR at center of its travel.
16. Install a new large boot band and small boot band in specified position.
17. Using the ST, torque wrench and socket flex handle, tighten the boot band.
ST 28099AC000 BOOT BAND PLIERS
Caulked portion clearance of boot band:
Large boot band 1 mm (O.04 inch) or less
Small boot band 1 mm (0.04 inch) or less
18. Extend and retract the AAR to provide equal grease coating.
Front Drive Shaft Inspection
INSPECTION
Check the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.
1. AAR
Check seizure, corrosion, damage and excessive play.
2. Shaft
Check excessive bending, twisting, damage and wear.
3. AC