Outback F4-2.5L (2008)
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Pull-out of the brush
Before assembling, press the brush down into the brush holder, then fix the brush in that position by inserting a [1 mm (0.08 in) dia., 40 to 50 mm
(1.6 to 2.0 in) long] wire through the hole as shown in the figure.
CAUTION: After re-assembling, remove the wire.
2. Install the ball bearings.
1. Set the ball bearings in the front cover, then securely install an appropriate tool (such as a socket wrench of proper size) to the bearing outer
race.
2. Using a press to press the ball bearings into the specified location.
3. Install the bearing retainer.
3. Use a press to install the bearings (rear side) to the rotor shaft.
4. Heat the bearing box in rear cover [50 to 60 °C (122 to 140 °F)], and then press the rear bearing into rear cover.
CAUTION: Do not apply grease to the rear bearings. If there is any oil on the bearing box, remove it completely.
5. After re-assembling, manually turn the pulley to check that the rotor rotates smoothly.
