Toyota Workshop Service and Repair Manuals

Connecting Rod: Specifications

Thrust clearance

STD ............................................................................................................................................................   0.160 - 0.290 mm (0.0063 - 0.0138 inch)
Maximum  ................................................................................................................................................................................  0.35 mm (0.0138 inch)

Connecting rod thickness  .............................................................................................................................  22.880 - 22.920 mm (0.9008 - 0.9024 inch)

Connecting rod oil clearance 

STD ............................................................................................................................................................   0.027 - 0.053 mm (0.0011 - 0.0021 inch)
Maximum ..............................................................................................................................................................................   0.065 mm (0.0026 inch)

Connecting rod bearing center wall thickness

Mark 2  ........................................................................................................................................................  1.484 - 1.487 mm (0.0584 - 0.0585 inch)
Mark 3  ........................................................................................................................................................  1.487 - 1.490 mm (0.0585 - 0.0587 inch)
Mark 4  ........................................................................................................................................................  1.490 - 1.493 mm (0.0587 - 0.0588 inch)
Mark 5  ........................................................................................................................................................  1.493 - 1.496 mm (0.0588 - 0.0589 inch)
Mark 6  ........................................................................................................................................................  1.496 - 1.499 mm (0.0589 - 0.0590 inch)
Mark 7  ........................................................................................................................................................  1.499 - 1.502 mm (0.0590 - 0.0591 inch)

Rod bend Maximum per 100 mm  ...............................................................................................................................  (3.94 inch) 0.05 mm (0.0020 inch)

Rod twist Maximum per 100 mm  ...............................................................................................................................  (3.94 inch) 0.15 mm (0.0059 inch)

Bushing inside diameter  ...............................................................................................................................  22.005 - 22.014 mm (0.8663 - 0.8667 inch)

Piston pin diameter  .......................................................................................................................................  21.997 - 22.006 mm (0.8660 - 0.8664 inch)

Bushing oil clearance

STD  ............................................................................................................................................................  0.005 - 0.011 mm (0.0002 - 0.0004 inch)
Maximum  ................................................................................................................................................................................  0.05 mm (0.0020 inch)

Connecting rod bolt tension portion diameter

STD  ............................................................................................................................................................  7.200 - 7.300 mm (0.2835 - 0.2874 inch)
Maximum  ................................................................................................................................................................................  7.00 mm (0.2756 inch)