Corolla L4-1.8L (1ZZ-FE) (2004)
1ZZ-FE:
Install a NEW drive belt tensioner assembly with the bolt and nut.
Torque:
Bolt: 69 N.m (704 kgf.cm, 51 ft.lbf)
Nut: 29 N.m (296 kgf.cm, 21 ft.lbf)
2ZZ-GE:
Install a NEW drive belt tensioner assembly with the bolt and nut.
Torque:
Bolt: 100 N.m (1020 kgf.cm, 74 ft.lbf)
Nut: 29 N.m (296 kgf.cm, 21 ft.lbf)
5.
Slowly move the belt tensioner at LEAST 4 times through its full stroke. (It should take at LEAST 3 seconds to work it through one full stroke.)
This will release any air from the tensioner assembly and prime it for proper operation.
6.
Install a NEW drive belt.
7.
Install the engine under cover.
1ZZ-FE:
Install the engine under cover RH.
2ZZ-GE:
A.
Install the suction hose sub-assembly.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
B.
Install the wire harness protector.
C.
Install the engine under cover RH.
Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)
8.
Confirm the repair.