Toyota Workshop Service and Repair Manuals

Output Shaft: Specifications

OUTPUT SHAFT ASSY

1st gear thrust clearance  ..................................................................................................................................  STD:0.10 - 0.40 mm (0.0039 - 0.0157 inch)
2nd gear thrust clearance  .................................................................................................................................  STD:0.10 - 0.45 mm (0.0039 - 0.0177 inch)
1st gear radial clearance

KOYO made:  ...................................................................................................................................................  0.015 - 0.058 mm (0.0006 - 0.0023 inch)
NSK made:  .......................................................................................................................................................  0.015 - 0.056 mm (0.0006 - 0.0022 inch)

1st gear radial clearance

KOYO made:  ...................................................................................................................................................  0.015 - 0.058 mm (0.0006 - 0.0023 inch)
NSK made:  .......................................................................................................................................................  0.015 - 0.056 mm (0.0006 - 0.0022 inch)

Output shaft maximum run out  .......................................................................................................................................................  0.015 mm (0.0006 inch)
Output shaft outer diameter

Part:A  ........................................................................................................................................................................................  31.985 mm (1.2592 inch)
B  ...............................................................................................................................................................................................  37.985 mm (1.4955 inch)
C  ...............................................................................................................................................................................................  32.985 mm (1.2986 inch)

2nd gear inside diameter

New:  .............................................................................................................................................................  38.015 - 38.031 mm (1.4967 - 1.4973 inch)
MAX:  ........................................................................................................................................................................................  38.031 mm (1.4973 inch)

1st gear inside diameter

New:  .............................................................................................................................................................  44.015 - 44.031 mm (1.7329 - 1.7335 inch)
MAX:  ........................................................................................................................................................................................  44.031 mm (1.7335 inch)

1st gear thrust washer thickness

New:  .................................................................................................................................................................  5.975 - 6.025 mm (0.2352 - 0.2372 inch)
Min:  ............................................................................................................................................................................................  5.975 mm (0.2352 inch)

Synchronizer ring set No.2 back and 2nd gear spline end clearance  ............................................................................  0.7 - 1.3 mm (0.0276 - 0.0512 inch)
Synchronizer ring set No.1 beck end 2nd gear spline end clearance  ..........................................................................  0.75 - 1.65 mm (0.0295 - 0.065 inch)
Reverse gear glove and reverse gear shift fork claw clearance  ................................................................................  0.15 - 0.35 mm (0.0059 - 0.0138 inch)
Output shaft front bearing snap ring thickness

7  .............................................................................................................................................................................  1.85 - 1.90 mm (0.728 - 0.0748 inch)
8  .............................................................................................................................................................................  1.90 - 1.95 mm (0.748 - 0.0768 inch)
1  .............................................................................................................................................................................  1.95 - 2.00 mm (0.768 - 0.0787 inch)
2  .............................................................................................................................................................................  2.00 - 2.05 mm (0.787 - 0.0807 inch)
3  .............................................................................................................................................................................  2.05 - 2.10 mm (0.807 - 0.0827 inch)
4  .............................................................................................................................................................................  2.10 - 2.15 mm (0.827 - 0.0846 inch)
5  .............................................................................................................................................................................  2.15 - 2.20 mm (0.846 - 0.0866 inch)
6  .............................................................................................................................................................................  2.20 - 2.25 mm (0.866 - 0.0886 inch)

Transmission clutch hub No.1 snap ring thickness

A  ...................................................................................................................................................................................................  2.50 mm (0.0984 inch)
B  ...................................................................................................................................................................................................  2.56 mm (0.1008 inch)
C  ...................................................................................................................................................................................................  2.62 mm (0.1031 inch)
D  ...................................................................................................................................................................................................  2.68 mm (0.1055 inch)
E  ....................................................................................................................................................................................................  2.74 mm (0.1079 inch)
F  ....................................................................................................................................................................................................  2.80 mm (0.1102 inch)

Manual transmission output shaft rear set nut x Output shaft  ......................................................................................  117.6 Nm (1,200 kgf-cm, 87 ft. lbs.)